A New Approach for Real-Time Coal–Rock Identification via Multi-Source Near-Bit Drilling Data

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Abstract
Real-time coal–rock identification is essential for intelligent mining, enabling hazard prevention and geological modeling. However, existing methods often suffer from unclear bit–rock interaction mechanisms, signal distortion, sensor remoteness, or delayed data acquisition, limiting their effectiveness in continuous operations. This study proposes a novel approach for real-time coal–rock identification based on multi-source near-bit drilling data. A near-bit data acquisition system was developed and positioned directly behind the drill bit, integrating sensors to capture high-fidelity parameters—including weight on bit (WOB), torque, rotational speed, rate of penetration (ROP), natural gamma ray, and borehole trajectory—thereby eliminating frictional interference from the drill string. A data-driven theoretical model was established to derive a near-bit drillability index (NDI) for rock strength and to correlate gamma ray responses with lithology. Field trials were conducted in a coal mine in northern Shaanxi, involving over 30 boreholes and systematic core validation. The results demonstrate that the method enables continuous, high-resolution identification of coal–rock interfaces and strength variations along the borehole trajectory, with interpreted results aligning well with core logs and achieving approximately 85% accuracy in strength estimation. By ensuring compatibility with conventional drilling rigs and supporting real-time data transmission and 3D geological updating, this study offers a practical and robust technical pathway for achieving geological transparency and real-time steering in underground coal mining.
Funding Information
  • National Natural Science Foundation of China (52309143)
  • China Postdoctoral Science Foundation (2022MD723827)
  • Xi’an Association for Science and Technology Youth Talent Support Program (959202413072)

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