Two‐Step Sintering of Nanocrystalline ZnO Compacts: Effect of Temperature on Densification and Grain Growth
Authors:
Open Access
- 17 December 2007
- journal article
- research article
- Published by Wiley in Journal of the American Ceramic Society
- Vol. 91 (1) , 56-63
Abstract
Two‐step sintering (TSS) was applied on nanocrystalline zinc oxide (ZnO) to control the accelerated grain growth occurring during the final stage of sintering. The grain size of a high‐density (>98%) ZnO compact produced by the TSS was smaller than 1 μm, while the grain size of those formed by the conventional sintering method was ∼4 μm. The results showed that the temperature of both sintering steps plays a significant role in densification and grain growth of the nanocrystalline ZnO compacts. Several TSS regimes were analyzed. Based on the results obtained, the optimum regime consisted of heating at 800°C (step 1) and 750°C (step 2), resulting in the formation of a structure containing submicrometer grains (0.68 μm). Heating at 850°C (step 1) and then at 750°C (step 2) resulted in densification and grain growth similar to the conventional sintering process. Lower temperatures, e.g., 800°C (step 1) and 700°C (step 2), resulted in exhaustion of the densification at a relative density of 86%, above which the grains continued to grow. Thermogravimetric analysis results were used to propose a mechanism for sintering of the samples with transmission electron micrographs showing the junctions that pin the boundaries of growing grains and the triple‐point drags that result in the grain‐boundary curvature.Keywords
This publication has 29 references indexed in Scilit:
- A Novel Approach to Sintering Nanocrystalline Barium Titanate CeramicsJournal of the American Ceramic Society, 2005
- The Optical Properties and Band Gap Energy of Nanocrystalline La 0.4 Sr 0.6 TiO 3 Thin FilmsJournal of the American Ceramic Society, 2005
- Fully Dense, Fine‐Grained, Doped Zinc Oxide Varistors with Improved Nonlinear Properties by Thermal Processing OptimizationJournal of the American Ceramic Society, 2003
- Sintering Behavior and Electrical Properties of Nanosized Doped‐ZnO Powders Produced by Metallorganic Polymeric ProcessingJournal of the American Ceramic Society, 2001
- NanosinteringNanostructured Materials, 1999
- High-resolution electron microscopy of ZnO grain boundaries in bicrystals obtained by the solid-phase intergrowth processPhilosophical Magazine A, 1997
- Low Breakdown Voltage Varistors by Grain Boundary Diffusion of Molten Bi2O3 in ZnOJournal of the American Ceramic Society, 1996
- Grain Growth of Zinc Oxide During the Sintering of Zinc Oxide—Antimony Oxide CeramicsJournal of the American Ceramic Society, 1991
- Grain Growth in Sintered ZnO and ZnO‐Bi 2 O 3 CeramicsJournal of the American Ceramic Society, 1990
- Initial Sintering and Surface Diffusion in Al2O3Journal of the American Ceramic Society, 1972