Eggshell-Derived CaO-CuFe2O4 Nanocomposite for Sustainable and Highly Efficient Malachite Green Dye Removal

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Abstract
Water contamination by synthetic dyes such as malachite green (MG) remains a significant environmental and public health challenge due to their high toxicity, chemical stability, and resistance to biodegradation. In this study, a CaO-CuFe2O4 composite was synthesized through a sustainable route using eggshells and orange peel as agro-industrial waste precursors. Comprehensive structural, spectroscopic and microscopic analyses confirmed the coexistence of a predominant CaO-based phase with spinel CuFe2O4, together with nanometric features, satisfactory elemental dispersion and practical magnetic recoverability. Under the experimental conditions employed, the composite exhibited high adsorption performance towards MG, reaching an equilibrium capacity of 2288.4 mg g−1 and 99.98% decolorization within 60 min. The kinetics were better described by the pseudo-second-order model, while the equilibrium behavior was more satisfactorily fitted by the Langmuir isotherm than by the Freundlich model. Thermodynamic analysis indicated that the adsorption process was favorable over the temperature range studied and became more pronounced at higher temperature. The results suggest that the adsorption behavior arises from the combined influence of surface chemistry, calcium-derived basic sites, ferrite-associated metal centers and interfacial accessibility, rather than from surface area alone. In addition, the material could be readily separated from aqueous solution using an external magnetic field, highlighting its practical post-treatment recoverability. Overall, this work demonstrates a viable waste valorization strategy for the development of a magnetically recoverable CaO-CuFe2O4 adsorbent for cationic dye removal. Beyond the specific case of MG, the study underscores the potential of agro-waste-derived hybrid oxides as application-relevant materials for water remediation.
Funding Information
  • SECIHTI (CVU 487411)

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