Effect of sludge retention time in sludge holding tank on excess sludge production in the oxic‐settling‐anoxic (OSA) activated sludge process

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Abstract
The activated sludge process is a core technology in wastewater treatment plants. Excess sludge produced in the process must be treated and disposed of properly and may account for up to 60% of total plant operating cost. Therefore, it is necessary to develop new biological concepts to minimize excess sludge production. The oxic‐settling‐anoxic process (OSA process), a modified activated sludge process, may produce less excess sludge than the conventional activated sludge process. The effect of sludge retention time in the sludge holding tank of the OSA process on excess sludge yield has been studied. Four pilot‐scale activated sludge systems were employed, one of which was a conventional activated sludge process, and was used as the control system. The other three were OSA systems operated with different sludge retention times (5.5 h, 7.6 h, and 11.5 h) in the sludge holding tank. All systems were operated with synthetic wastewater for 7 months. Results showed that the three OSA processes with 5.5 h, 7.6 h, and 11.5 h sludge retention time reduced the excess sludge by 33%, 23% and 14%, respectively. Compared to the control process, chemical oxygen demand (COD) removal efficiency and effluent NH3–N concentration were not significantly influenced, but total nitrogen (TN) removal efficiency decreased by 0–9%. Total phosphorus (TP) removal efficiency of OSA processes with 7.6 h and 11.5 h sludge retention time increased by 19%. Sludge settleability was excellent in the three OSA processes. No distinct shift in the diversity of the predominant species was found in microbial populations. We conclude that the OSA system could reduce excess sludge production. Results suggest 6–7 h sludge retention time would be optimal. Copyright © 2007 Society of Chemical Industry

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