Optimization Study on Enhancing Deep-Cut Effect of the Vacuum Distillation Unit (VDU)

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Abstract
The vacuum distillation unit (VDU) is the key unit to produce vacuum gas oil and vacuum residue, which has a very important impact on the downstream secondary processing units. The optimization of deep-cut vacuum distillation seeks to improve the yield of heavy vacuum gas oil (HVGO) and its dry point temperature, which is related to the economic benefits of the refinery. In this study, we first established a simple model of a VDU by using the Aspen HYSYS Process simulation software. Then, we built a rigorous model with fast convergence by using the initial values obtained by the simple model. The rigorous model can accurately reflect the refinery’s operation and can make predictions. Then, based on the rigorous model, we increased the flash section temperature (FST) to 420 °C and the steam flow rate (SFR) of the stripping to 26 t/h. We eventually increased the yield of HVGO by 6.3 percentage points to 43.4%, while increasing its D86 95%-point temperature by 31.9 °C to 570.9 °C. In this way, the refinery can effectively optimize the deep-cut vacuum distillation and obtain greater economic benefits.