Comparative Real-Time Implementation of Standard and Input-Target MPC for ESP-Based Artificial Lift Systems in a Legacy Automation Architecture
Authors:
- Erbet Almeida CostaECErbet Almeida Costa
- Odilon Santana Luiz de AbreuOAOdilon Santana Luiz de Abreu
- Galdir RegesGRGaldir Reges
- Tiago de Oliveira SilvaTSTiago de Oliveira Silva
- Carine Menezes RebelloCRCarine Menezes Rebello
- Marcio FontanaMFMarcio Fontana
- Marcos Pellegrini RibeiroMRMarcos Pellegrini Ribeiro
- Idelfonso B. R. NogueiraIdelfonso B. R. Nogueira
- Leizer SchnitmanLSLeizer Schnitman
Open Access
- 5 May 2026
- journal article
- research article
- Published by MDPI AG in Automation
- Vol. 7 (3) , 70
Abstract
This study presents practical details and results from implementing model-based predictive controllers for artificial lift systems in oil production, which utilise electrical submersible pumps (ESPs) in legacy systems. The proposed methodology integrates the existing instrumentation architecture with new control systems and techniques. This work implements two control strategies: a standard MPC and an MPC with input targets. Both were executed in real time, encapsulated in a C++ executable, and deployed within Petrobras’s supervisory and control system. The results include an analysis of the instrumentation system, a discussion of operation under unmeasured disturbances and constraints, and a comparison of the controllers. The findings are extensive and indicate that both controllers stabilise the system, ensure constraint satisfaction, and appropriately compensate disturbances.Keywords
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