Multi-Scale Transient Thermo-Mechanical Coupling Analysis Method for the SiCf/SiC Composite Guide Vane

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Abstract
In composites, fiber–matrix thermal mismatch induces stress heterogeneity that is beyond the resolution of macroscopic approaches. The asymptotic expansion homogenization method is used to create a multi-scale thermo-mechanical coupling model that predicts the elastic modulus, thermal expansion coefficients, and thermal conductivity of ceramic matrix composites at both the macro- and micro-scales. These predictions are verified to be accurate with a maximum relative error of 9.7% between the measured and predicted values. The multi-scale analysis method is then used to guide the vane’s thermal stress analysis, and a macro–meso–micro multi-scale model is created. The thermal stress distribution and stress magnitudes of the guide vane under a transient high-temperature load are investigated. The results indicate that the temperature and thermal stress distributions of the guide vane under the homogenization and lamination theory models are rather comparable, and the locations of the maximum thermal stress are predicted to be reasonably close to one another. The homogenization model allows for the rapid and accurate prediction of the guide vane’s thermal stress distribution. When compared to the macro-scale stress values, the meso-scale predicted stress levels exhibit excellent accuracy, with an inaccuracy of 11.7%. Micro-scale studies reveal significant stress concentrations at the fiber–matrix interface, which is essential for the macro-scale fatigue and fracture behavior of the guide vane.
Funding Information
  • Natural Science Foundation of Shanghai Municipality (24ZR1401700, 25ZR1402003, KZ571801)
  • National Key Laboratory of High Energy Beam Processing Technology Fund (24ZR1401700, 25ZR1402003, KZ571801)

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