The Development of Continuous Connections for Multi-Span Precast Prestressed Girder Bridges: A Review

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Abstract
The construction of highway bridges using continuous precast prestressed concrete girders provides an economical solution by minimizing formwork requirements and accelerating construction. Different ways can be used to integrate bridge continuity and enable the development of negative bending moments at piers. Continuous bridge connections enhance structural integrity by reducing deflections and distributing loads more efficiently. Research has led to the development of various continuity details, categorized into partial and full integration, to improve performance under diverse loading conditions. This review summarizes studies on both partial and fully integrated continuous bridges, highlighting improvements in connection resilience and the incorporation of advanced construction technologies. While extended deck reinforcement presents an economical solution for partial continuity, it has limitations, especially in longer spans. However, full integration provides additional benefits, such as further reduced deflections and bending moments, contributing to improved overall structural performance. Positive-moment connections using bent bars have shown enhanced performance in achieving continuity, though skewed bridge configurations may reduce the effectiveness of continuity. Ultra-High-Performance Concrete (UHPC) has been identified as a superior material for joint connections, providing greater load capacity, durability, and seismic resistance. Additionally, mechanical splices, such as threaded rod systems, have proven effective in achieving continuity across various load types. The seismic performance of precast prestressed concrete girders relies on robust joint connections, particularly at column–foundation and column–cap points, where reinforcements such as steel plates, fiber-reinforced shells, and unbonded post-tensioning are important for shear and compression transfer.

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