K-means clustering approach for damage evolution monitoring in RCF tests

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Abstract
A machine learning technique was used to monitor the state of damage of steel specimens subjected to cyclic contact fatigue tests and to make a continuous measurement without coming into contact with the specimens examined. Six different sets of specimens were considered and the torque and vibration data obtained from their respective tests were analyzed. Different statistical and spectral characteristics were obtained from each dataset, to represent their information content. The correlation existing between the characteristics was studied to select only the essential ones. The global data volume was reduced by a principal component analysis. The data thus obtained were subsequently processed, and classified, developing a K-means algorithm. The results were formulated in probabilistic terms with the aid of membership charts, confusion matrices and probability curves. The results obtained from this first analysis are highly encouraging. The algorithm is able to assess the damage status of the specimens, as well as detect the operating conditions of the machine. A substantial advantage of this method is the ability to estimate quantitatively the damage by calculating the distance of the current data from specific references. The performances of this approach were numerically estimated in terms of sensitivity, specificity and accuracy.

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