Influences of disturbance frequency on the droplet generation for microdroplet deposition manufacture
Authors:
- 9 July 2009
- journal article
- research article
- Published by SAGE Publications in Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
- Vol. 223 (12) , 1529-1539
Abstract
The influences of the disturbance frequency on the metal droplet generation are investigated for microdroplet deposition manufacture. The polynomial distribution model is assumed for the jet velocity profile. The optimal disturbance frequency is predicted according to the linear stability analysis. The jet velocity converges and the uniform droplets are generated at the optimal disturbance frequency in the simulation. Experiments have been conducted with the orifice diameter of 150 μm. The formation and diameter of Sn60/Pb40 droplets are estimated under the actions of the different frequency. Results show that the accuracy of the droplet shape and diameter are improved. A narrow-sized log-normal distribution is obtained and the diameter deviation is about 2.59 per cent at the optimal disturbance frequency of 3.89 kHz. Good agreements between the theoretical predictions and experimental values indicate that the optimal disturbance frequency is well predicted with a frequency deviation of less than 1.03 per cent. These works are useful when selecting the operating parameters for manufacturing.Keywords
This publication has 19 references indexed in Scilit:
- A parametric study of part distortions in fused deposition modelling using three-dimensional finite element analysisProceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2008
- Numerical modelling of sequential droplet impingementsJournal of Physics D: Applied Physics, 2008
- Building three‐dimensional objects by deposition of molten metal dropletsRapid Prototyping Journal, 2008
- Research on lateral instability of the uniform-charged droplet stream during droplet-based freeform fabricationInternational Journal of Machine Tools and Manufacture, 2007
- Freeform fabrication of aluminum parts by direct deposition of molten aluminumJournal of Materials Processing Technology, 2006
- Experimental investigations into rapid prototyping of composites by novel hybrid deposition processJournal of Materials Processing Technology, 2006
- On precision droplet-based net-form manufacturing technologyProceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2001
- High precision solder droplet printing technology and the state-of-the-artJournal of Materials Processing Technology, 2001
- The nonlinear capillary instability of a liquid jet. Part 1. TheoryJournal of Fluid Mechanics, 1980
- Expansion and Contraction of Capillary Jets of Newtonian LiquidsThe Physics of Fluids, 1961