Characteristics and hot corrosion behavior of NiCrAlY metal bonding layers prepared by different processes

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Abstract
The hot corrosion experiments of René N5 alloy coated with three different NiCrAlY metal bonding layers are carried out, that the layers are prepared by different methods (APS, HVAF and MIP). Compared with bare René N5 alloy samples, the hot corrosion resistance of coated samples is improved. It can be attributed to the small internal stress of the surface oxide layer on the coating sample, which is difficult to spall, reducing the degree of hot corrosion reaction. The hot corrosion resistance of NiCrAlY layers is MIP > HVAF > APS, which is positively positively related to the density of layers, because the influence of element diffusion in the process of hot corrosion is effectively slowed down.

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