Research on Axial Load Transfer Law of Machine-Picked Seed Cotton and Discrete Element Simulation

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Abstract
The compression deformation of seed cotton has been identified as a key factor affecting the working reliability of the baling device and the quality of bale molding. However, due to the complex working conditions of seed cotton in the continuous compression process in a confined space, it has proven to be difficult to study the compression molding mechanism of machine-harvested seed cotton in the baling process. The present study employs a universal testing machine to compress the seed cotton. In addition, pressure sensors are utilised to ascertain the internal axial load transfer law of the seed cotton. Furthermore, the internal density distribution equation of the seed cotton is established. Moreover, the Fiber model is employed to establish a spatial helix structure model of the cotton fibre. Finally, the compression simulation test is conducted to calibrate its material parameters. The results of the study indicate that seed cotton exhibits hysteresis in its internal stress–strain transfer. Through the polynomial fitting of the compression–displacement curve, it has been demonstrated that as the seed cotton approaches the compressed side, the rate of change in compression increases. The internal density distribution of the seed cotton must be calculated when it is compressed to a density of 220 kg·m−3. It is found that the density of the upper layer of the seed cotton is slightly greater than that of the lower layer of the seed cotton. The density distribution equation must then be obtained through regression fitting. The parameters of the compression model must be calibrated by means of uniaxial compression tests. Finally, the density distribution equation of the cotton fibre must be obtained through the compression test. The parameters of the simulation model, as determined by the uniaxial compression test calibration, are of significant importance. This is particularly evident in the context of the Poisson’s ratio of cotton fibre and the cotton fibre elastic modulus under pressure. The regression equation was obtained through analysis of variance, and the simulation of contact parameter optimisation. The optimal parameter combination was determined to be 0.466, and the pressure at this time. The relative error was found to be 2.96%, and the compression of specific performance was determined to be 10.14%. These findings serve to validate the simulation model. The findings of this study have the potential to provide a theoretical foundation and simulation assistance for the design and optimisation of cotton picker baling devices.
Funding Information
  • Science and Technology Department of Xinjiang Uygur Autonomous Region (2022A02010-2)
  • Jiangsu University (NGXB20240102)

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