Ethylene–vinyl acetate semi‐batch emulsion copolymerization: Experimental design and preliminary screening experiments

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Abstract
Ethylene–vinyl acetate emulsion copolymers are useful materials for paint, adhesive, and coating applications. The kinetics of their production remain largely unstudied, probably due to the inherent difficulties associated with pressure polymerizations. Polymerizations at elevated pressures are in general more difficult to understand and control, and relatively more expensive since one has to consider the added cost of increased safety precautions. Reported here are the preliminary results of an extensive experimental investigation of the variables which govern the ethylene–vinyl acetate emulsion process. Two redox initiator systems have been identified as more suitable for the polymerization process. Two buffer systems, namely sodium acetate/acetic acid and potassium phosphate, have been used to effectively control pH. The addition of n‐hexane has offered an effective method of enhancing the ethylene content in the copolymer produced. Several other important variables including agitation/mixing and emulsifier type and concentration have been identified and are discussed. These screening experimental observations have aided in the selection of suitable design levels for future, more focused experimentation to quantify the effects of reaction variables on the latex and copolymer properties of interest. A review of the existing literature on ethylene–vinyl acetate copolymer properties and processes is also included. © 1993 John Wiley & Sons, Inc.

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