Welding of Al Alloys Through In Situ Fabrication of Al3Ni Intermetallic Compound Using Combustion Synthesis

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Abstract
The exothermic reactions in Al+Ni system were used as a power source for welding of Al1100 alloy so that the obtained joint was reinforced with in situ produced Al3Ni intermetallic compound, simultaneously. Due to the combustion heat, the surfaces of the plates were melted down which, in turn, eventuated in formation of a strong surficial bond. The cross sections of joints were analyzed using optical microscopy, EDS-equipped scanning electron microscopy (SEM), and X-ray diffraction experiments. XRD and EDS results represented the Al3Ni intermetallic compound as the reaction product. The compressive shear strength of the joint was 20 MPa.

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