Research on Experimental and Simulated Temperature Control Performance of Power Batteries Based on Composite Phase Change Materials

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Abstract
The power battery is a key component of electric vehicles and its performance is greatly affected by temperature. Battery thermal management systems based on phase change materials can effectively control the battery temperature and at the same time have the advantages of simple structures, energy savings, and good temperature uniformity, and has broad development prospects. In this paper, expanded graphite–paraffin composite phase change materials were prepared, phase change material cooling experiments were carried out, and a phase change material cooling simulation model was also established using the Fluent software to study the influence of phase change material thermophysical parameters on thermal management performance. The results show that the phase change material thermal management method has excellent cooling performance. The best thermal management performance is achieved at the 3C discharge rate, with a phase change material filling thickness of 4 mm, a melting point of 40 °C above ambient temperature, and a thermal conductivity of 3 W/(m·K). When the phase change latent heat was increased from 150 J/g to 250 J/g, the liquid phase ratio decreased from 0.84 to 0.51, and the subsequent cooling performance was greatly improved, so the phase change latent heat should be increased as much as possible.

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