Accelerated aerogel development via Soxhlet extraction and freeze-drying
Open Access
- 15 May 2026
- journal article
- research article
- Published by Royal Society of Chemistry (RSC) in Materials Advances
- Vol. 7 (11) , 5739-5747
Abstract
The tedious and time-consuming solvent exchange during aerogel production was sped up using a standard Soxhlet extractor. Optimizing the setup with a vent and molecular sieve allowed to save up to 80% of the production time compared to batchwise extractions while maintaining state-of-the-art samples of silica and polyurethane aerogels, i.e. MTMS aerogels with a thermal conductivity of 15 mW m−1 K−1 and PU aerogels with 17 mW m−1 K−1 and good mechanical properties even after freeze-drying, which is generally more stressful than supercritical drying. The syntheses had to be carried out in high-boiling solvents, but adaptation and optimisation were made possible rapidly due to the method developed.Keywords
Funding Information
- Hans Böckler Stiftung
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