A Comparative Study of Non-Destructive Testing Techniques: Active Thermography versus Shearography for 3D-Printed Thermoplastic Composites Reinforced with Continuous Carbon Fiber
Open Access
- 11 October 2024
- journal article
- research article
- Published by MDPI AG in Journal of Manufacturing and Materials Processing
- Vol. 8 (5) , 227
Abstract
This study investigates the feasibility and effectiveness of two non-destructive testing methods, active thermography and shearography, on 3D-printed thermoplastic (TP) composites reinforced with continuous carbon fiber. Artificial defects were introduced into the composite plate to benchmark the detection capabilities of these non-destructive testing techniques (NDT). Active thermography produced a thermogram that highlighted defects through variations in surface temperature. Although effective for identifying defects ranging from 3 to 10 mm in size at four different depths, specifically 1 mm, 1.25 mm, 1.5 mm, and 1.75 mm, through the thickness of a 2.8 mm plate, the method encountered some limitations. It faced challenges in detecting deeper defects and accurately determining their shapes. Shearography, which utilizes fringe pattern distortions to detect surface displacement anomalies, successfully identified near-surface defects within the same size range. However, it required more expertise for accurate interpretation and struggled with detecting smaller and deeper defects. The complementary strengths and limitations of these methods suggest that employing both could offer a more comprehensive solution for defect detection in 3D-printed TP composites.Keywords
Funding Information
- Région wallonne (8820)
This publication has 18 references indexed in Scilit:
- Inspection of defects in composite structures using long pulse thermography and shearographyHeliyon, 2024
- Review on additive manufacturing and non-destructive testingJournal of Manufacturing Systems, 2023
- A review on manufacturing defects and their detection of fiber reinforced resin matrix compositesComposites Part C: Open Access, 2022
- Advancements in fiber-reinforced polymer composite materials damage detection methods: Towards achieving energy-efficient SHM systemsComposites Part B: Engineering, 2021
- Accurate depth determination of defects in composite materials using pulsed thermographyComposite Structures, 2021
- Experimentally validated defect depth estimation using artificial neural network in pulsed thermographyInfrared Physics & Technology, 2019
- Defect Detection in Additively Manufactured Components: Laser Ultrasound and Laser Thermography ComparisonProcedia Structural Integrity, 2018
- The detection of aeronautical defects in situ on composite structures using Non Destructive TestingComposite Structures, 2011
- Review and comparison of shearography and active thermography for nondestructive evaluationMaterials Science and Engineering: R: Reports, 2009
- Shearography: An optical measurement technique and applicationsMaterials Science and Engineering: R: Reports, 2005