Fujie Zhou

The non-degradable nature of petroleum-based plastics and the dependence on petroleum-based products in daily life and production are dilemmas of human development today. We hereby developed a plastic waste upcycling process to address these challenges. A multi-stream fraction strategy was developed to process poly (ethylene terephthalate) (PET) plastics into soluble and insoluble fractions. The soluble fraction was used as a sole carbon source for microbial fermentation to produce biodiesel precursor lipids with an appreciable bioconversion yield. The insoluble fraction containing fractionated polymers was used as the asphalt binder modifiers. The downsized PET additive improved the high-temperature performance of the asphalt binder by 1 performance grade (PG) without decreasing the low-temperature PG. Subsequent SEM imaging unveiled alterations in the micromorphology induced by PET incorporation. Further FTIR and ¹H NMR analysis highlighted the aromatic groups of PET polymers as a crucial factor influencing performance enhancement. The results demonstrated the multi-stream fraction as a promising approach for repurposing plastic waste to produce biodiesel and modify asphalt. This approach holds the potential to tackle challenges in fuel supply and enhance infrastructure resilience to global warming.

Cracking has become a primary mode of distress in recent years that frequently drives the need for rehabilitation of asphalt pavements. Meanwhile, asphalt mix designs are becoming more and more complex with the increasing uses of recycled materials, recycling agents, binder additives/modifiers, and multiple warm mix asphalt technologies. Thus, there is an urgent need to identify reliable cracking tests that can be used for routine mix design to eliminate brittle mixes. This paper critically reviewed cracking mechanisms and laboratory tests. A total of 12 cracking tests were discussed at a cracking test workshop held as part of the National Cooperative Highway Research Program Project 9-57. Seven cracking tests were selected for further laboratory evaluation and field validation. Four of the simpler cracking tests from the seven were evaluated in this paper, these being the Texas Overlay Test (OT), Disk-shaped Compact Tension (DCT) test, Semi-Circular Bend test from the Louisiana Transportation Research Center (SCB-LTRC), and SCB test at room temperature from Illinois (SCB-IL). A laboratory sensitivity study was performed, and the results showed that all four cracking tests were generally sensitive to asphalt mix components. However, there were some concerns with the DCT, SCB-LTRC, and SCB-IL. Both the DCT and SCB-IL were found to be not sensitive to asphalt binder content; and both the DCT and SCB-LTRC showed an unexpected increase in cracking resistance when adding RAS to the mix. Additionally, two sets of field test sections were used for preliminary validation of these four cracking tests. It was found that the OT, DCT, and SCB-IL provided rankings which matched the measured field performance for the two sections on US62, Texas; and the OT and SCB-LTRC were valid for six APT test sections. Further validation with different mixes, traffic, and climate is needed.

The current performance grade (PG) binder specification uses the parameter G*sin δ to quantify binder fatigue property, which has long been known to be the weakest part of the specification. The purpose of this study was to identify a better binder fatigue test. Six asphalt binders with a variety of modifiers were characterized using five asphalt binder tests, including the G*sin δ, elastic recovery test, the multiple stress creep recovery (MSCR) test, the linear amplitude sweep (LAS) test, and the double edge notch tension (DENT) test in this study. Additionally, the push-pull asphalt mix fatigue test was employed to verify these binder fatigue tests. Comparing the results of the binder tests and the asphalt mix push-pull test, this study further confirmed the poor performance of the parameter G*sin δ to differentiate binder fatigue resistance. It was also found that neither the MSCR nor the LAS test showed good correlation with asphalt mix fatigue resistance. Finally, it was identified that both...

The placement of an asphalt overlay is the most common method to rehabilitate existing concrete pavements. Reflective cracking, however, has been a serious problem with asphalt overlays for a long time. To prevent reflective cracking, it is critical to evaluate existing concrete pavements and identify the joints/cracks with poor load-transfer efficiency (LTE) before placing an asphalt overlay. The most common equipment for this evaluation is a falling weight deflectometer (FWD). However, FWD testing is conducted only at discrete points and is time consuming. It is desirable to use the rolling dynamic deflectometer (RDD) that can continuously characterize each slab and all joints and cracks (e.g., LTE). The RDD was developed in the 1990s at the Center for Transportation Research in Austin, Texas. The RDD is one of the few operational rolling deflection systems that provide continuous data to make project level decisions on rehabilitating concrete pavements. In contrast to the FWD, no RDD data analy...

A laboratory study was conducted to determine if binder elasticity tests of asphalt binders could be used as an indicator of the fatigue characteristics of Hot Mix Asphalt (HMA) mixtures. This concept was evaluated by comparing the ranking of several binders' elasticity test results to the ranking of the corresponding mixture fatigue cracking characteristics. Binder elasticity was measured using the elastic recovery and multiple stress creep recovery test (MSCRT) tests, whereas the mixture fatigue was measured using overlay test based fatigue approach and two linear viscoelastic continuum damage (VECD) analysis methods. Overall, the rankings determined from the binder and mixture analyses indicated that no definitive trend between binder elasticity and mixture fatigue rankings could be established.

The purpose of this paper is to present a new mechanistic-empirical (M-E) rutting model developed for hot-mix asphalt (HMA) overlay thickness design and analysis. After reviewing existing rutting models in the literature, it was found that the well-known VESYS layer rutting model still is a rational choice and was adopted with minor modification to model HMA overlay rutting development. The main feature of the proposed M-E HMA overlay rutting model is to characterize layer specific permanent deformation properties rather than global rutting parameters used in the Mechanistic-Empirical Pavement Design Guide. For each specific layer, the proposed model requires rutting parameters α and μ ; and these rutting parameters, which are two of the fundamental input parameters required in the proposed M-E rutting model, can be directly determined from the repeated load test following the test protocol discussed in the paper. Additionally, the proposed M-E HMA overlay rutting model was calibrated using 8 test section...

As part of a national pool funded study 208 on pavement subgrade performance, 12 full-scale test sections (four soil types and three moisture contents) were constructed and tested under the heavy vehicle simulator (HVS) loading. This paper presents the HVS results on two of the four soils tested: AASHTO Class A-2-4 and A-4 soils, respectively. From the results, it was found that the pavement subgrade performance is a function of soil type, moisture content, and applied stress condition. Additionally, this paper also evaluated the current mechanistic-empirical pavement design guide (MEPDG) subgrade rutting (permanent strain) model through comparing with the actual measurements under the HVS loading. It was found that the MEPDG subgrade permanent strain model needs further improvement, and that a single performance model may not be universally applicable to different subgrade soil types. Consequently, a new permanent strain model for each soil type was developed in this paper, based on the HVS results, and ...

Under the same applied traffic loading, time is traditionally assumed to be a function of only the vehicle speed and the depth beneath the pavement surface. Additionally, no definite loading waveform has been established and/or recommended for any one special loading situation. After numerous computations and analyses in this study, it was found that the loading time is not only a function of the vehicle speed and the depth beneath the pavement surface but is also a function of the moduli ratio between the layer of interest and the immediate succeeding layer below. Furthermore, the loading waveform changed with depth beneath the pavement surface and the moduli ratio. Based on the results of this study, new equations for more accurately determining the loading time were proposed. Additionally, the corresponding loading waveform, which is a function of the depth beneath the pavement surface and the moduli ratio, was recommended. Plausible results were also obtained when an iterated method was introduced to ...

The purpose of this paper is to present a new mechanistic-empirical (ME) reflective cracking model developed for hot-mix asphalt (HMA) overlay thickness design and analysis. After reviewing existing models, the reflective cracking model based on Paris’ law of fracture mechanics was considered as the state of the practice and was selected as the basis for the ME model development in this study. The model consists of stress intensity factor and fracture properties ( A and n ) as the fundamental input parameters for modeling reflective crack propagation caused by both traffic loadings (bending and shearing) and thermal effects (temperature variations). For practical application, 32 SIF regression equations were developed for HMA overlays with three levels of load transfer efficiencies (10, 50, and 90%) at joints/cracks under various traffic loading spectrums (bending and shearing) based on more than 1.6 million finite element simulations and computations. For the thermal induced reflective cracking, a “hybri...