Tie Gang

Diffusion bonding technology is widely used in the connection of precision components, yet accurately and reliably detecting contact-type defects on the bond interface still remains a significant problem. Nonlinear ultrasonic methods have been proven to be sensitive to contact-type defects; however, the use of continuous wave or tone burst wave excitation limits its wider application. In this paper, dual-probe nonlinear ultrasonic testing with pulse wave excitation is proposed to detect contact-type defects in diffusion-bonded joints. A titanium alloy diffusion-bonded specimen with artificial defects was fabricated, and the corresponding detection device was designed based on the existing ultrasonic C-scan testing system. A C-scan imaging program based on nonlinear parameters was developed by extracting the fundamental and second harmonic waves of the reflection echo on the bond interface. The results demonstrated that the proposed detection scheme can obtain the nonlinear parameters of diffusion-bonded interfaces, and the nonlinear ultrasonic C-scan image of the bond interface is also obtained. The nonlinear parameter in the contact-type defects areas calculated from the bond interface echo is about 10 times (20 dB) higher than that in macro defects areas, whose gap is about 10 μm. The results indicate that the nonlinear ultrasonic methods seem to be more sensitive to contact-type defects and have a great potential to complement the insufficient detection capability of linear ultrasound for diffusion-bonded joints.

In this paper, a nondestructive testing method for tiny defects in precision welding tubes based on micro-focus CT device is presented, and slice images are obtained. Edge detection and morphology operations were adopted to remove air-ring artifacts in slice images. The removal methods are as follows. First, the canny orthogonal gradient operator was used to obtain the integrated edge of the welded tube. Second, the adaptive morphology method was used to fill the inner area of the welded tube, and mask images were obtained. Finally, the mask images were multiplied with the origin images, and slice images, from which air-ring artifacts were removed, could be obtained. The presented method was feasible. This method is expected to provide a better basis for the segmentation and 3D reconfiguration of tiny defects in slice images of a precision welding tube.

The use of vibro-acoustic modulation is an effective nonlinear and nondestructive approach to the detection and monitoring of cracks in fatigued, defective, and fractured materials. However, the vibro-acoustic modulation results strongly depend on choice of the testing parameters. To implement this technique for additional applications, the effect of variation in the test parameters must be well understood. This study investigates the influence of variation in the amplitude and frequency of pumping (low-frequency vibration) signals on the modulation. We apply two kinds of probing excitations, sine-wave and swept-signal excitations, and we measure the modulation intensity variation with changes in the relevant parameters to observe their influence on the modulations. Dynamic strain measurement of the crack area is utilized to analyze the relation between the degree of crack opening/closing and the modulation on the crack interface. The results indicate that the probing amplitude has little effect on the modulation, and furthermore, the sweep-signal excitation technique can be used to select the proper probing frequency. The results also indicate that there is a critical pumping strain value ( ε_c) for the crack samples. When the pumping strain reaches this critical value, the modulation reaches a maximum. However, the opening/closing area cannot increase any more even if the pumping amplitude further increases, and thus, the modulation does not change. The extent of the crack opening/closing also varies with the pumping frequency. Our results suggest that increased sensitivity to crack detection can be achieved with the use of the resonance frequency as the pumping frequency in vibro-acoustic modulation tests.

Vibro-acoustic modulation technique is a nonlinear ultrasonic method in nondestructive testing. This technique detects the defects by monitoring the modulation components generated by the interaction between the vibration and the ultrasound wave due to the nonlinear material behaviour caused by the damage. In this work, a swept frequency signal was used as high frequency excitation, then the Hilbert transform based amplitude and phase demodulation and synchronous demodulation (SD) were used to extract the modulation information from the received signal, the results were graphed in the time-frequency domain after the short time Fourier transform. The demodulation results were quite different from each other. The reason for the difference was investigated by analysing the demodulation process of the two methods. According to the analysis and the subsequent verification test, it was indicated that the SD method was more proper for the test and a new index called MI_SD was defined to evaluate the structure quality in the Vibro-acoustic modulation test with swept probing excitation.