Sung Soo Park

Titanium and Zircaloy-4 dissimilar alloys were brazed with a zirconium-titanium-copper-nickel amorphous filler alloy, and the resulting joint structures as well as their corrosion properties were examined. The microstructure of the brazed joints was investigated according to brazing holding time at 850 °C, and the corrosion property was analyzed by potentiodynamic polarization. During brazing, joints were produced by diffusion-induced isothermal solidification of the molten filler alloy. At a relatively brief brazing holding time of 5 min, a large segregation zone consisting of an active α-phase and a nobler intermetallic phase was generated in the joint center, which suffered from micro-galvanic corrosion. The presence of alloyed titanium deteriorated the nobility of the α-zirconium phase near the joint and induced galvanic coupling with cathodic base metals, resulting in massive localized corrosion. This localized corrosion caused the pitting behavior at the applied potential of −51.1~187.5 mV during anodic polarization. With a brazing holding time of 20 min, the concentration of the alloying elements was homogenized to eliminate the electrochemical potential difference and minimize the galvanic corrosion susceptibility of the joint region. This homogeneous joint resulted in a highly passive corrosion behavior comparable to that of the titanium base metal.

This study investigated the effect of post-weld processes including annealing and drawing on the microstructure and mechanical properties of high-Mn steel pipes welded by gas tungsten arc welding. The weld metal showed a solidified microstructure having coarse and elongated grains due to coalescence of columnar dendrite into welding heat direction. After post-annealing, the solidified microstructure changed into equiaxed grains due to recrystallization and grain growth. Mn segregation occurred during welding solidification and caused lower stacking fault energy (SFE) in the Mn-depleted region. Although ε-martensite formation in the as-welded state and during deformation was expected due to decreased SFE of the Mn-depleted zone, all regions showed a fully austenitic phase. The annealing process decreased strength due to grain coarsening but increased ductility. The drawing process increased strength of weld metal through work hardening. All pipes showed decreasing strain rate sensitivity (SRS) with deformation and negative SRS after certain strain levels. It was confirmed that negative SRS is related to less formation of mechanical twinning at a higher strain rate. This work provides fundamental insights into manufacturing a high-Mn steel pipe and manipulating its properties with annealing and drawing processes.

The microstructure and corrosion behavior of the extruded ZK60 Mg alloys with different Cu content were comparatively investigated. The ZK60 alloy had a microstructure consisting of α-Mg grains with intermetallic MgZn₂ and Zn₂Zr₃ particles. The addition of 1 wt % Cu resulted in the additional presence of CuMgZn particles. In a 0.6 M NaCl solution at 25 °C, the corrosion rate of the alloy with the added Cu appeared to be about 16% faster than that of the alloy without the addition of Cu. The factors affecting the degraded corrosion resistance of the Cu-added ZK60 alloy are discussed.