Brian E. Jackson

Increasing global demand for animal-based protein has created a critical environmental management challenge regarding manure accumulation in intensive livestock production. Gasification offers a sustainable solution by converting organic residues into renewable synthetic gas (syngas) and carbon-rich biochar. This study systematically evaluated the performance of three major types of animal waste—dairy manure, poultry litter, and swine manure—against a lignocellulosic control (wood veneer waste) in a top-lit updraft (TLUD) gasifier. Three airflow rates (10, 15, and 20 L min⁻¹) were studied. The results indicated that increasing airflow significantly elevated the gasifier flame front temperatures, with poultry litter achieving the highest peak temperature (825.5 °C), followed by swine manure and dairy manure (753.7 and 727.0 °C, respectively) at 20 L min⁻¹ airflow. While dairy manure exhibited the fastest linear burning rate (25.7 mm/min), poultry litter demonstrated the highest mass consumption rate (32.8 g/min). Feedstock chemistry drove distinct reaction pathways in syngas composition. Poultry litter emerged as the superior feedstock for H₂ production, achieving a peak H₂ concentration of 10.78% at 20 L min⁻¹, which attributed to a synergistic combination of outstanding temperature, moisture content and catalytic alkali metals that promoted steam reforming and water–gas shift reactions. CO production was dominated by wood veneer (17.6%), which was driven by the dominance of elemental carbon and fixed solid (FS) content that favored partial oxidation and a Boudouard reaction. These findings suggest that while airflow regulates thermal kinetics, the specific energy profile of the produced syngas is fundamentally determined by the physiochemical properties of the biomass precursor.

Many specialty crop growers are transitioning high-value crops from in-ground production to soilless culture due to the diminishing availability of fumigants, increasing pest pressure, extreme weather, and the need for flexible production practices. The objective of this study was to determine the research and educational needs of specialty crop growers who are transitioning to soilless substrates. North American growers were surveyed using an online instrument that incorporated Likert-type statement matrices, open-ended questions, and demographic questions. Additionally, two virtually led focus groups were conducted to further expand upon the quantitative findings with descriptive data. Respondents indicated the most important factors in considering whether to adopt soilless substrates were improving, managing, and reducing overall plant quality, disease management, and crop loss, respectively. The most important research needs were understanding the effects of substrates on crop quality and uniformity, fertilizer management, and economic costs and benefits/return on investment. In both the grower survey and focus groups, crop quality and uniformity were among the highest-scored responses. Food safety, disease and pest management, consumer perception, substrate disposal-related issues, transportation, and return-on-investment were also identified as important factors when considering soilless substrates.

There is an increased interest in the hydroponic production of strawberries in protected cultivation systems, and it is, therefore, urgent to develop new, more sustainable growing media alternatives. This study investigated the physical properties of wood fiber produced from Norway spruce (Picea abies (L.) H. Karst.) and peat:wood fiber substrate blends as well as the performance of the wood fiber in comparison to the industry standards, i.e., peat and coconut coir in the cultivation of hydroponic strawberry. Tray plants of the June-bearing strawberry (Fragaria × ananassa Duch.) cultivar ‘Malling Centenary’ were transplanted into five different growing media: a peat (80%) and perlite (20%) mixture, stand-alone (100%) coconut coir and three stand-alone (100%) Norway spruce wood fiber substrates (including coarse textured fibers with compact and loose packing density and compacted fine-textured fibers). Ripe strawberries were harvested and registered throughout the production season. The overall marketable yield was comparable across all the tested growing media; however, after 4 weeks of harvest, both coarse wood fiber and fine wood fiber showed better fruiting performance than the peat-perlite mixture. A trend for earlier berry maturation was observed for all wood fiber-based substrates. Plant parameters recorded after the end of production showed that plant height, number of leaves, and biomass production were higher in coarse wood fiber than in the peat-perlite mixture. Moreover, plants grown in wood fiber-based substrates had less unripe berries and flowers not harvested in comparison to both the peat and coir treatments.

The physical properties of growing media are dependent on the morphological characteristics of the particles composing them. Thus, their characteristics can be more precisely altered for specific purposes by a better morphological design of materials to optimize the use of raw materials and increase water efficiency. There are many references on the relationship between basic particle size and physical properties, but the arrangement of the particles and the resulting physical properties are also affected by the shape of the particles. Growing media have seldom been characterized by shape criteria and, therefore, their influence remains unknown. A dynamic image analyzer, the QicPic device, was used to assess particle shape and size for a wide diversity of growing media constituents. As well as Feret_MAX and Chord_MIN diameters describing individual particle length and width, respectively, individual particle shape was analyzed in terms of several descriptors (aspect ratio, circularity, roundness, and convexity). A classification was established to discern different particle shapes and all materials were described accordingly. Correlations between particle morphology descriptors were reported, showing that the greater the particle length, the smaller the width/length ratio, circularity, roundness, and convexity. Circularity, roundness, particle length, and its associated relative span were identified as the most relevant parameters describing materials’ morphology. This work shows a large diversity in particle morphology of growing media constituents, which were categorized into four classes of materials. Three classes were mainly described according to their particle shapes, with a decreasing elongation and an increasing circularity, roundness, and convexity: (1) fine and coarse wood and coir fibers; (2) all Sphagnum white peats, milled or sod; and (3) black peats, sedge peat, coir pith, fresh and composted pine bark, green waste compost, and perlite. A fourth class was represented by coir medium (mixing pith and fibers) and was above all characterized by high diversity in particle length. These findings extend the characterization of the materials for a more thorough evaluation of the links between particle morphology and physical properties.

The use of wood-derived materials in soilless substrates for horticultural crop production is increasing; however, there is little information about the effects of wood on the incidence and severity of soilborne diseases of container-grown plants. The objectives of this research were to compare three differently processed wood substrate components blended with sphagnum peat and to investigate the effect of the peat:wood blend ratio on damping-off disease caused by Rhizoctonia solani using radish as a model system. In objective one, raw sphagnum peat was blended with three types of processed pine wood, screw-extruded, twin disc-refined, and hammer-milled, at a volumetric ratio of 70:30 and compared to a 70:30 peat:perlite mix. Radish plants grown in the hammer-milled wood and disc-refined wood had significantly lower damping-off disease severity compared to plants grown in the peat–perlite control. In objective two, sphagnum peat was blended with the three types of processed wood at a volumetric ratio of 90:10, 80:20, and 70:30 and compared to a 70:30 peat–perlite mix. The effect of the blend ratio varied by wood processing type. Higher percentages of Forest Gold and pine tree substrate resulted in lower disease severity. In both objectives, radish plants grown in any of the substrate treatments containing wood infested with R. solani tended to have lower disease severity compared to plants in the control. Results of this study indicate that the blending of processed pine wood-derived components into peat may enhance the natural suppression of damping-off disease of radish. Further research is needed to elucidate the mode of action of wood-derived materials on disease suppression in container-grown crops and to study the effects for other plant pathogens and crop species.

The physical, hydrological, and physico-chemical properties of horticultural substrates are influenced by particle shape and size. Sieve analysis has been the predominate method used to characterize the particle size distribution of horticultural substrates. However, the literature shows a diversity of techniques and procedures. The effects of agitation time and sample size on particle size distributions of soilless substrates were evaluated for several measures of sieve analysis, including sieve rate (a calculation of the percentage of material passed for each unit time of agitation), distribution median, sd , mass relative span, skewness, and kurtosis. To obtain the standard sieve rate (0.1%/min), pine bark, peat, perlite, and coir required agitation times of 4 minutes and 47 seconds, 7 minutes and 18 seconds, 10 minutes, and 11 minutes, respectively. However, there was concern that unwanted particle breakdown may occur during the particle size analysis of some materials. Therefore, a sieve rate (0.15%/min) for more friable materials was also determined. As a result, the endpoint of sieving was reached sooner for pine bark, peat, perlite, and coir, at 3 minutes and 10 seconds, 4 minutes and 42 seconds, 5 minutes and 14 seconds, and 6 minutes and 24 seconds, respectively. Increasing agitation time resulted in decreased distribution median, sd , and skewness for all materials. Sample sizes half and twice the volume of the recommended initial volume sieved did not change particle size distributions. For more precise characterization of particle size distributions when characterizing substrate components, agitation times and sample sizes should be specified for each material or collectively for all materials to ensure consistency and allow comparisons between results.

Selecting proper mechanical processing can improve performance of miscanthus substrates. We studied the effects of mechanical processing methods on substrate morphology, hydrological properties, pH, and nitrogen immobilization. Miscanthus × giganteus biomass was processed into field chips (FC, forage harvester), shreds (S5, mechanical fraying machine through a 5-mm screen) and chips (C15, C10, C5 and C3, hammermill with screen size of 15, 10, 5, or 3 mm). Processed miscanthus materials were also tested as propagation substrates for Chinese cabbage seedlings. Results showed that particle size distribution of miscanthus substrates formed four groups in ascending order of particle size: C3 < C5 < (C10, C15, S5) < FC. The finer miscanthus substrates had higher water holding capacity following the same groupings in particle size. The hydrophobicity of processed miscanthus was low and reversible, with the increasing order of risk as C3 < C5 < C10, C15 < S5, FC. All miscanthus substrates had similar and low pH buffering capacity. Nitrogen immobilization was similar among miscanthus substrates. The seedlings in miscanthus substrates had similar germination rates but a lower biomass compared to those grown in peat and coir. Primary mechanical modification of miscanthus offers opportunities for different sizes of substrate materials with few changes to the physical or chemical properties tested in this work.

Particles in a substrate create a network of pore pathways for water to move through, with size and shape determining the efficacy of these channels. Reduced particle size diversity can lead to increased leachate, poor substrate hydration, and an inefficient irrigation practice. This research examined the hydration characteristics of three greenhouse substrate components at three preconditioned initial moisture contents using subirrigation under five different irrigation durations and three water depths (2 mm, 20 mm, and 35 mm). Sphagnum peatmoss, coconut coir, and aged pine bark were tested at 67%, 50%, and 33% initial moisture (by weight). The objectives were to determine the impact of varying irrigation event durations (5, 10, 20, 30, 60 min) over a 60-min period, and the further influence of water depth and initial moisture, on the water capture abilities of peat, coir, and pine bark. The number of irrigation events depended on the irrigation event time of that experimental unit divided by the total time of 60 min, varying from 12, 6, 3, 2, and 1 event. Hydration efficiency was influenced by initial moisture content (IMC), water depth, pulsing duration, and inherent substrate characteristics (hydrophobicity/hydrophilicity). Initial MC had the largest impact on peat, regardless of water level or irrigation duration. Lower IMCs increased the hydrophobic response of peat, further reducing the amount of water the substrate was able to absorb. Pine bark had a 5–10% decrease in initial hydration between 67%, 50%, and 33% IMC, while coir’s hydrophilic nature reduced any IMC affects. At 50% IMC or less, coir had the highest volumetric water content (VWC) across all substrates, pulsing durations, and water depths. Water depth was found to increase initial hydration and final hydration 6–8% across all substrates. These three materials had altered and varied water capture responses depending on the combination of treatments employed. This work demonstrated the effects of intensity and exposure on substrates and the need for more integrated research for improving water use efficiency on container crops.

Peat substrates are well known to become hydrophobic during desiccation, thus degrading their water retention properties. Synthetic wetting agents are commonly incorporated to limit the risk of hydrophobicity, but substrates companies are searching for more sustainable alternatives. To that end, the effect of wood fiber addition in peat-based mixes was measured using contact angles and hydration curves. The study was carried out on two raw materials (white milled peat and wood fiber) and binary mixes. The results showed a shift from hydrophilic to more hydrophobic character with a decrease in the ability to rewet of peat-based substrates in relation to the intensity of drying, whereas wood fiber remained hydrophilic. Increasing wood fiber content in peat-based mixes improved the rehydration efficiency, but with a lower intensity of that measured with synthetic wetting agent addition. Our results highlighted the hydrophilic nature of wood fiber and demonstrated an additional benefit of wood fiber use in peat-based growing media.

Plant water availability in soilless substrates is an important management consideration to maximize water efficiency for containerized crops. Changes in the characteristics (i.e., shrink) of these substrates at low water potential (<−1.0 MPa) when using a conventional pressure plate-base can reduce hydraulic connectivity between the plate and the substrate sample resulting in inaccurate measures of water retention. Soilless substrate components Sphagnum peatmoss, coconut coir, aged pine bark, shredded pine wood, pine wood chips, and two substrate composites were tested to determine the range of volumetric water content (VWC) of surface-bound water at water potentials between −1.0 to −2.0 MPa. Substrate water potentials were measured utilizing dewpoint hygrometry. The VWC for all components or composites was between 5% and 14%. These results were considerably lower compared to previous research (25% to 35% VWC) utilizing conventional pressure plate extraction techniques. This suggests that pressure plate measurements may overestimate this surface-bound water which is generally considered unavailable for plant uptake. This would result in underestimating available water by as much as 50%.