Hamed Saghafi

Interleaving composite laminates by nanofibers is a well-known method of increasing interlaminar fracture toughness. Among many possibilities, polycaprolactone (PCL) nanofibers is one of the best choices for toughening composite laminates. The influence of PCL on delamination mode of failure is considered before. However, the effect of PCL on other damage modes, such as fiber breakage and matrix cracking, is yet to be studied. In this study, the acoustic emission (AE) technique is applied to determine the effect of toughening composite laminates by PCL nanofibers on matrix cracking, fiber/matrix debonding, and fiber breakage failure mechanisms. For this purpose, mode I and mode II fracture tests are conducted on modified and non-modified glass/epoxy laminates. Three different methods, i.e., peak frequency, wavelet transform, and sentry function, are utilized for analyzing the recorded AE data from mode I test. The results show that applying PCL nanofibers not only increases the mode I critical strain energy release rate by about 38%, but also decreases different failure mechanisms by between 75 and 94%.

The geometrical features of nanofibers, such as nanomat thickness and the diameter of nanofibers, have a significant influence on the toughening behavior of composite laminates. In this study, carbon/epoxy laminates were interleaved with polysulfone (PSF) nanofibrous mats and the effect of the PSF nanomat thickness on the fracture toughness was considered for the first time. For this goal, the nanofibers were first produced by the electrospinning method. Then, double cantilever beam (DCB) specimens were manufactured, and mode-I fracture tests were conducted. The results showed that enhancing the mat thickness could increase the fracture toughness considerably (to about 87% with the maximum thickness). The toughening mechanism was also considered by presenting a schematic picture. Micrographs were taken using a scanning electron microscope (SEM).

This paper presents an investigation on fracture behavior of carbon/epoxy composite laminates interleaved with electrospun nanofibers. Three different mats were manufactured and interleaved, using only polyvinylidene fluoride (PVDF), only polysulfone (PSF), and their combination. Mode-I and Mode-II fracture mechanics tests were conducted on virgin and nanomodified samples, and the results showed that PVDF and PSF nanofibers enhance the Mode-I critical energy release rate (G_IC) by 66% and 51%, respectively, while using a combination of the two registered a 78% increment. The same phenomenon occurred under Mode-II loading. SEM micrographs were taken, to investigate the toughening mechanisms provided by the nanofibers.