Javier Polo

This study evaluated the effects of including spray-dried porcine plasma (SDP) in nursery diets and enzymatically hydrolyzed plasma (EHP) in drinking water on piglet growth performance and post-weaning diarrhea (PWD). Four treatments were tested: CONTROL (soy protein concentrate, SPC), P1SDP (5% SDP in phase 1), P1 + P2SDP (5% SDP and 2% SDP in phases 1 and 2), and EHP (0.88% in water during phases 1 and 2). No significant differences among treatments were observed during phase 1. During phase 2 (14–28 days) pigs fed SDP or pigs provided EHP in water had higher average daily gain (ADG; p = 0.001) and feed conversion (GFR; p = 0.013) versus the other groups. Pigs fed SDP in the first two phases had an average d-42 body weight that was 1.54 kg heavier than controls. Post-weaning diarrhea was not observed at any time during the study. These results support the use of SDP and EHP as effective nutritional strategies to enhance the growth and resilience of pigs during the post-weaning period. Both ingredients contribute to sustainable pig production by improving efficiency and promoting circular economy practices through the valorization of animal by-products.

Objective: This study aimed to explore the effects of spray-dried porcine plasma (SDPP) in pre-starter feed of piglets on performance, fecal consistency, gut integrity biomarkers, and gene expression patterns related to intestinal function.Methods: Ninety piglets (18 pens; 5 pigs/pen; 8.16±1.29 kg initial body weight) were offered pre-starter feed with either soy protein concentrate (control) or SDPP for 14 d postweaning, and a common commercial starter feed between 14 and 35 d. Pigs’ performance was recorded at 0, 7, 14 and 35 d of trial and their fecal consistency was assessed on the first 2 weeks. At 7 d, one piglet per pen (18 in total) was sampled for blood, intestinal mucosa, and bile. Blood serum calprotectin and citrulline and bile sIgA were quantified with ELISA, and gene expression in the mucosa from ileum, jejunum, and caecum was analyzed with high-throughput microfluidic technology.Results: Relative to control, SDPP improved feed intake (215 vs 280 g/d; p<0.05), weight gain (133 vs. 205 g/d; p<0.05) and gain-to-feed ratio (0.61 vs. 0.74; p<0.05) between d 0 to 7. Serum calprotectin and citrulline, and bile sIgA at d 7 were not affected. Piglets fed SDPP had higher expressions of IL-1β (p = 0.033) in jejunal mucosa, and of IL-1β (p = 0.018), IL-8/CXCL8 (p = 0.010), GBP1 (p = 0.014) and TGF-β1 (p = 0.015) in ileal mucosa, at 7 d post-weaning. No effects on fecal scores were observed.Conclusion: It is concluded that the administration of SDPP during the pre-starter phase improves piglet’s performance during the first week post-weaning. These SDPP associated benefits appear to have been achieved through the modulation of gut homeostasis, potentially involving the regulation of inflammatory factors in the small intestinal mucosa.

A total of 216 Cobb 500 broiler breeder hens were randomly distributed across two treatments consisting of diets supplemented with 0 or 1% spray-dried plasma (SDP), resulting in 27 replications per treatment and four birds per pen. In addition, 36 roosters, housed in individual pens, were allocated to the same treatments, with each bird considered a replicate, in order to assess the influence of SDP on semen and hatching characteristics. The experimental diets were fed from 26 weeks until the conclusion of the study, at 65 weeks of age. Semen quality, embryonic mortality and quality of newly hatched chicks were evaluated at 29, 45, and 63 weeks. Hens were inseminated with fresh semen, and eggs were incubated following standard procedures. Semen from 63-week-old roosters had higher sperm concentration than other age groups, while 29-week-old rooster semen exhibited higher progressive motility than semen from older roosters (P < 0.001). The 45-week-old roosters had the lowest values for the analyzed semen quality parameters (average path velocity, straight-line velocity and curvilinear velocity). Additionally, sperm from 45-week-old roosters, regardless of SDP supplementation, had fewer total morphological defects than 63-week-old roosters. However, 1% SDP in the diet reduced total sperm cell defects at 63 weeks of age, as well as total sperm head and tail defects (P < 0.05) compared to unsupplemented birds. Dietary SDP reduced late embryonic death in 63-week-old breeders (P < 0.05). The results demonstrate that 1% SDP in breeder diets reduced late embryonic mortality and sperm cell defects, mainly in aged birds, enhancing the reproductive performance of broiler breeders.

These studies address the challenge of post-weaning diarrhea (PWD) in piglets, a common and costly health issue exacerbated by the recent European Union ban on therapeutic zinc oxide. The research evaluates whether spray-dried plasma (SDP), a sustainable and highly digestible protein source, can mitigate PWD without compromising piglet growth. Two concurrent studies were conducted on farms using either low-protein or normal-protein diets, with SDP included in varying phases of early piglet feeding. Diets with SDP improved growth rates and feed intake during critical post-weaning phases, particularly under normal protein levels and enhanced feed efficiency and reduced medication needs, indicating its potential to support piglet health while reducing dependency on pharmaceutical interventions. In conclusion, SDP in post-weaning diets helps balance growth and health, even when using low protein diets and offers a viable and sustainable alternative to traditional methods for managing PWD. This work highlights the role of SDP in promoting a circular economy by upcycling animal by-products and aligning with environmentally friendly farming practices.

In the present study, an enzymatically hydrolyzed porcine plasma (EHPP) was nutritionally and molecularly characterized. EHPP molecular characterization showed, in contrast to spray-dried plasma (SDP), many peptides with relative molecular masses (M_r) below 8,000, constituting 73% of the protein relative abundance. IIAPPER, a well-known bioactive peptide with anti-inflammatory and antioxidant properties, was identified. In vivo functionality of EHPP was tested in C. elegans and two different mouse models of intestinal inflammation. In C. elegans subjected to lipopolysaccharide exposure, EHPP displayed a substantial anti-inflammatory effect, enhancing survival and motility by 40% and 21.5%, respectively. Similarly, in mice challenged with Staphylococcus aureus enterotoxin B or Escherichia coli O42, EHPP and SDP supplementation (8%) increased body weight and average daily gain while reducing the percentage of regulatory Th lymphocytes. Furthermore, both products mitigated the increase of pro-inflammatory cytokines expression associated with these challenged mouse models. In contrast, some significant differences were observed in markers such as Il-6 and Tnf-α, suggesting that the products may present different action mechanisms. In conclusion, EHPP demonstrated similar beneficial health effects to SDP, potentially attributable to the immunomodulatory and antioxidant activity of its characteristic low M_r bioactive peptides.

Spray-dried animal plasma (SDAP) and wheat gluten (WG) are common binders in wet pet food that provide amino acids and energy, as well as texture and cohesiveness due to their gelling strength, water retention and fat emulsion properties. Binder use is a valuable tool especially in recipes based on ingredients with low technological properties such as fish by-products containing spines and scales and soft texture after cooking. Two basal recipes for chunks in gravy were produced to evaluate experimental treatments. One basal recipe used a mixture of salmon and tuna by-products as the only animal protein sources without binders or with a 20 g/kg inclusion of SDAP or WG. The other basal recipe mimicked a more typical commercial recipe containing meat animal ingredients and a 40 g/kg salmon by-product to develop experimental treatments with and 0, 10, 20, 30 or 40 g/kg inclusions of SDAP. Dry matter, protein, and viscosity were evaluated in raw emulsions. After a 1 h retorting at 121 °C, hardness was measured in emulsions and in cooked chunks, juiciness, and Texture Profile Analysis (TPA) were assessed. Results demonstrated the viability of producing quality chunks in gravy containing only fish by-products including 20 g/kg of SDAP, which significantly increased hardness, elasticity, cohesiveness, and juiciness. There was a positive linear correlation of increased SDAP inclusion rate in the commercial recipe for most of the quality parameters evaluated. Based on these results, the inclusion of SDAP in fish recipes can help manufacturers achieve technological quality control targets for commercial wet pet food and may help producers to successfully formulate new recipes for wet pet food products using fish by-products as the sole animal protein source.

A common goal for pet food manufacturers extruding dry kibbles is to increase meat inclusion and protein content in both grain and grain free formulas. When extruding high meat formulas, variation of moisture and fat of the incoming raw meat ingredients adds to the complexity of producing consistent quality kibbles meeting all specifications. Spray dried plasma (SDP) is a consistent high protein ingredient commonly utilized in wet pet food for water binding and fat emulsification characteristics and in dry kibble extrusion with meat meals and other dry ingredients to produce quality kibbles. Thus, the objective of two studies was to evaluate if meat inclusion levels could be increased in extruded formulas with the use of SDP. Tests were done at the Wenger technology testing center to evaluate combinations of SDP levels ranging from 2.5 to 20% with meat level feed rates ranging from 25 to 50%. The ability to produce kibbles was conducted utilizing both grain free and grain formulations. Processing conditions were monitored on the various formulations during production along with kibble outcome measurements such as ability to extrude, solids, protein, and durability. In the first study, extrusion of grain free formulations with 0% SDP resulted in meat inclusion limit at 35% feed rate. Addition of 5, 10, and 15% SDP in grain free formulas increased protein content of the extruded kibble but meat inclusion was limited at 35% feed rate. However, use of 20% SDP in grain free formulas allowed for greater inclusion of meat from 35% and up to 45% feed rate while maintaining kibble quality and increasing protein. Extrusion of a grain formulation with 0% SDP also resulted in limits of 35% feed rate of meat inclusion. Addition of 2.5, 5, 10, or 20% SDP to grain formulations allowed for meat inclusion feed rate to be increased up to 50% depending on levels of SDP used, and protein was increased in all combinations. The second study was completed to evaluate a longer run extrusion measuring ability to extrude, cook, and durability. Grain free formulas were run at 35% feed rate of meat with 5, 10, or 20% SDP and maintained cook and durability. Grain formulas were run at 45% feed rate of meat with 2.5, 5, and 10% SDP and maintained durability with further optimization of cook needed. Overall, SDP included in the formulation allows for greater feed rate of meat inclusion and maintain or increase protein and durability in the dry kibble. Thus, depending on target meat inclusion feed rates or protein levels, SDP may be used during the extrusion process to produce dry kibbles with high meat inclusion.

African swine fever virus (ASFV) is a dsDNA virus that can cause high mortality in pigs of all ages. Spray-dried porcine plasma (SDPP) is a highly digestible ingredient used in feed because it benefits performance, gut function and immunity. The objectives were to test if the spray-drying (SD) conditions along with post-drying storage of product for 14 days can inactivate ASFV inoculated in liquid plasma. Fresh liquid porcine plasma was inoculated with ASFV (BA71V) to a final concentration of 10^{5.18 ±0.08} TCID₅₀/mL of liquid plasma. Triplicate 2-L samples of spiked plasma were SD in a lab drier set at an outlet temperature of 80°C or 71°C. The final dried samples were stored at 4°C or 20°C for 14 d. Liquid and SD samples were analyzed for ASFV infectivity in two mirror 24-well plaques containing VERO cells monolayers. Wells were inoculated with different dilutions of SDPP dissolved 1:9 in PBS. One plaque was immediately frozen at -80°C and the other was incubated at 37°C for 3 d. Each dilution was replicated 9 times. After incubation both plaques were analyzed for ASFV by qRT-PCR. Results indicated that the SD process inactivated between 3.2 to 4.2 Logs ASFV TCID₅₀/mL and 2.53 to 2.75 Logs TCID₅₀/mL when the outlet temperature were 80°C and 71°C respectively. All SD samples stored at 4°C or 20°C for 14 d were absent of infectious ASFV. The combination of SD and post drying storage at both temperatures for 14 d was able to inactive >5.18 ±0.08 Log₁₀ of ASFV inoculated in liquid porcine plasma, demonstrating that the manufacturing process for SDPP can be considered safe regarding ASFV.

This study aimed to evaluate the effects of feeding spray-dried porcine plasma (SDPP) on the protection afforded by the BA71∆CD2 African swine fever virus (ASFV) vaccine prototype. Two groups of pigs acclimated to diets without or with 8% SDPP were intranasally inoculated with 10⁵ plaque-forming units (PFU) of live attenuated ASFV strain BA71∆CD2 and, three weeks later, left in direct contact with pigs infected with the pandemic Georgia 2007/01 ASFV strain. During the post-exposure (pe) period, 2/6 from the conventional diet group showed a transient peak rectal temperature >40.5 °C before day 20 pe, and some tissue samples collected at 20 d pe from 5/6 were PCR+ for ASFV, albeit showing Ct values much higher than Trojan pigs. Interestingly, the SDPP group did not show fever, neither PCR+ in blood nor rectal swab at any time pe, and none of the postmortem collected tissue samples were PCR+ for ASFV. Differential serum cytokine profiles among groups at vaccination, and a higher number of ASFV-specific IFNϒ-secreting T cells in pigs fed with SDPP soon after the Georgia 2007/01 encounter, confirmed the relevance of Th1-like responses in ASF protection. We believe that our result shows that nutritional interventions might contribute to improving future ASF vaccination strategies.

The objective of this study was to evaluate the potential benefits of feeding spray-dried porcine plasma (SDPP) to pigs infected with African swine fever virus (ASFV). Two groups of twelve weaned pigs each were fed with CONVENTIONAL or 8% SDPP enriched diets. Two pigs (trojans)/group) were injected intramuscularly with the pandemic ASFV (Georgia 2007/01) and comingled with the rest of the pigs (1:5 trojan:naïve ratio) to simulate a natural route of transmission. Trojans developed ASF and died within the first week after inoculation, but contact pigs did not develop ASF, viremia, or seroconversion. Therefore, three more trojans per group were introduced to optimize the ASFV transmission (1:2 trojan:naïve ratio). Blood, nasal, and rectal swabs were weekly harvested, and at end of the study ASFV-target organs collected. After the second exposure, rectal temperature of conventionally fed contact pigs increased >40.5 °C while fever was delayed in the SDPP contact pigs. Additionally, PCR Ct values in blood, secretions, and tissue samples were significantly lower (p < 0.05) for CONVENTIONAL compared to SDPP contact pigs. Under these study conditions, contact exposed pigs fed SDPP had delayed ASFV transmission and reduced virus load, likely by enhanced specific T-cell priming after the first ASFV-exposure.