Riccardo Donnini

Different combinations of round and flat tensile specimens for different gripping systems of Austempered Ductile Irons (ADIs) were produced from the same 25 mm Y-block castings to investigate the effect of the specimen geometry and gripping system on the tensile mechanical properties of ADIs. Particular attention was paid to the analysis of strain-hardening behavior of ADIs that can be related to the stability of ausferrite, when austenite transforms into martensite. Moreover, Digital Image Correlation (DIC) was carried out on the flat tensile specimens to analyze the strain distribution of the material in real time. To quantify the austenite stability with plastic deformation, X-ray Diffraction (XRD) analysis was performed on ADIs before and after straining. Finally, Finite Element Modeling (FEM) simulations were carried out to analyze the stress distribution along the tensile specimens in all the different tensile testing configurations (tensile specimen geometry + gripping system). The flat specimens showed lower ductility and higher strain-hardening rates; however, the flat tensile specimens with the wedge gripping system experienced the highest strain-hardening rate, suggesting a significant decrease in the ausferrite stability in this tensile testing configuration. FEM simulations showed that the specimen geometry and the gripping system influenced the tensile behavior of ADI by reducing the ductility because of stress intensification and triaxiality effects. Furthermore, the stress intensification and triaxiality factor caused a higher strain-hardening rate, which was associated with increased ausferrite instability.

High energy density technologies for welding processes provide opportune solutions to joint metal materials and repair components in several industrial applications. Their high-performance levels are related to the high penetration depth and welding speed achievable. Moreover, the localized thermal input helps in reducing distortion and residual stresses in the welds, minimizing the extension of the fusion zone and heat-affected zone. The use of these welding technologies can be decisive in the employment of sophisticated alloys such as Ni-based superalloys, which are notoriously excellent candidates for industrial components subjected to high temperatures and corrosive work conditions. Nonetheless, the peculiar crystallographic and chemical complexity of Ni-based superalloys (whether characterized by polycrystalline, directionally solidified, or single-crystal microstructure) leads to high susceptibility to welding processes and, in general, challenging issues related to the microstructural features of the welded joints. The present review highlights the advantages and drawbacks of high energy density (Laser Beam and Electron Beam) welding techniques applied to Ni-based superalloy. The effects of process parameters on cracking susceptibility have been analyzed to better understand the correlation between them and the microstructure-mechanical properties of the welds. The weldability of three different polycrystalline Ni superalloys, one solid solution-strengthened alloy, Inconel 625, and two precipitation-strengthen alloys, Nimonic 263 and Inconel 718, is reviewed in detail. In addition, a variant of the latter, the AF955 alloy, is also presented for its great potential in terms of weldability.

Biodegradable polymers (poly(butylene succinate (PBS)), poly(butylene adipate terephthalate (PBAT)) and poly(lactic acid)/poly(butylene adipate terephthalate (PLA/PBAT)) blend) were treated in radiofrequency (13.56 MHz) low-pressure (10 Pa) oxygen with argon post-crosslinking plasma to enhance wettability and adhesion properties. Surface morphology and roughness modification caused by plasma exposure were observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). Surface chemical modifications of plasma-treated samples were evaluated by Fourier Transform infrared spectroscopy (FTIR). Due to the limited durability of plasma activation, the hydrophobic recovery was evaluated by water contact angle (WCA) measurements. The ageing effect was measured over 15 days in order to assess this kind of treatment as a potential industrial scalable method to increase biodegradable polymers hydrophilic properties for food packaging applications. The effects of polymer activation on its weight loss were also determined. Differential scanning calorimetry (DSC) analysis was used to study the effect of plasma treatment on the thermal properties of the polymers, while the crystallinity was investigated by X-ray diffraction (XRD).

Ductile irons were produced into different casting wall sections, that is, 25 mm, 5 mm and 3 mm. The alloys were then austenitized with the same conditions at 875 °C for 2 h and austempered for three different combinations of temperatures and times: 250 °C for 6 h, 310 °C for 3 h and 380 °C for 1 h. The aim of the investigation was to study the ausferrite stability of austempered ductile irons with three different nominal contents of nickel produced in thin sections through tensile testing. So, strain hardening analysis of tensile flow curves was carried out since it has been found to be a reliable support to ductility analysis in assessing the optimal austempering conditions. Because of different wall sections, round and flat tensile specimens with geometries complying with ASTM E8/E8M-11 were tested. Austempered ductile irons from 5 and 3 mm wall sections were tested through flat geometry specimens only, while 25 mm wall sections were tested through both round and flat geometries. Though the ausferrite was affected by Ni content and the graphite morphology was improved with reduced thin sections, the ausferrite stability and the tensile mechanical behavior were insensitive to Ni content and section thickness below 25 mm. Furthermore, it resulted that the tensile plastic behavior was sensitive to the specimen geometry in a consistent way, increasing the instability of ausferrite and indicating that a proper analysis and comparison of tensile properties of austempered ductile irons must take into account the tensile specimen geometry.

The knowledge of the ways in which post-synthesis treatments may influence the properties of carbon quantum dots (CDs) is of paramount importance for their employment in biosensors. It enables the definition of the mechanism of sensing, which is essential for the application of the suited design strategy of the device. In the present work, we studied the ways in which post-synthesis thermal treatments influence the optical and electrochemical properties of Nitrogen-doped CDs (N-CDs). Blue-emitting, N-CDs for application in biosensors were synthesized through the hydrothermal route, starting from citric acid and urea as bio-synthesizable and low-cost precursors. The CDs samples were thermally post-treated and then characterized through a combination of spectroscopic, structural, and electrochemical techniques. We observed that the post-synthesis thermal treatments show an oxidative effect on CDs graphitic N-atoms. They cause their partially oxidation with the formation of mixed valence state systems, [CDs]⁰⁺, which could be further oxidized into the graphitic N-oxide forms. We also observed that thermal treatments cause the decomposition of the CDs external ammonium ions into ammonia and protons, which protonate their pyridinic N-atoms. Photoluminescence (PL) emission is quenched.

Poly(butylene succinate) (PBS) films were processed by a radio frequency (RF; 13.56 MHz) low-pressure plasma of oxygen and argon/oxygen, and an oxygen plasma with an argon post-crosslinking plasma to improve their wettability property. Specimens were treated at different times with fixed power processing of 100 W (0.3 W/cm²) and a fixed pressure of 10 Pa. A significant change in hydrophilicity evaluated by the water contact angle was observed. The contact angle of a water drop decreased from 80° for the untreated sample to values lower than 5° for plasma-treated samples. The effect of ageing on the wettability of PBS substrates was also examined, showing a more pronounced trend in the first 4 h and reaching a plateau in the following days. However, partial surface hydrophilicity was maintained for up to 15 days. A practical application of the surface functionalization produced by plasma was obtained via the deposition of SiO_x onto PBS surfaces; the study of films’ oxygen permeability demonstrated that the plasma pre-treatment increased the adhesion between PBS and SiO_x, resulting in significantly improved oxygen barrier properties. In order to evaluate the morphology and roughness modification caused by plasma exposure, atomic force microscopy characterization was carried out. Chemical information about treated surfaces, such as an increase in oxygen functional groups during plasma exposure, was measured by Fourier-transform infrared spectroscopy and X-ray photoelectron spectroscopy. Finally, the effects of plasma on crystallinity were investigated by X-ray diffraction.

Tensile testing on ductile iron GJS 400 with different microstructures produced through four different cooling rates was performed in order to investigate the relevance of the microstructure’s parameters on its plastic behaviour. Tensile flow curve modelling was carried out with the Follansbee and Estrin-Kocks-Mecking approach that allowed for an explicit correlation between plastic behaviour and some microstructure parameters. In the model, the ferritic grain size and volume fraction of pearlite and ferrite gathered in the first part of this investigation were used as inputs, while other parameters, like nodule count and interlamellar spacing in pearlite, were neglected. The model matched very well with the experimental flow curves at high strains, while some mismatch was found only at small strains, which was ascribed to the decohesion between the graphite nodules and the ferritic matrix that occurred just after yielding. It can be concluded that the plastic behaviour of GJS 400 depends mainly on the ferritic grain size and pearlitic volume fraction, and other microstructure parameters can be neglected, primarily because of their high nodularity and few defects.

The conventional heat-treatment standard for the industrial post hot-forging cycle of AA7050 is regulated by the AMS4333 and AMS2770N standards. An innovative method that aimed to improve toughness behavior in Al alloys has been developed and reported. The unconventional method introduces an intermediate warm working step between the solution treating and the final ageing treatment for the high resistance aluminum alloy AA7050. The results showed several benefits starting from the grain refinement to a more stable fracture toughness KIC behavior (with an appreciable higher value) without tensile property loss. A microstructural and precipitation state characterization provided elements for the initial understanding of these improvements in the macro-properties.