Lei Pei

Remaining useful life (RUL) serves as a pivotal metric for quantifying lithium-ion batteries’ state of health (SOH) in electric vehicles and plays a crucial role in ensuring their safety and reliability. In order to achieve accurate and reliable RUL prediction, a novel RUL prediction method which employs a back propagation (BP) neural network based on the Harris Hawks optimization (HHO) algorithm is proposed. This method optimizes the BP parameters using the improved HHO algorithm. At first, the circle chaotic mapping method is utilized to solve the problem of the initial value. Considering the problem of local convergence, Gaussian mutation is introduced to improve the search ability of the algorithm. Subsequently, two key health factors are selected as input features for the model, including the constant-current charging isovoltage rise time and constant-current discharging isovoltage drop time. The model is validated using aging data from commercial lithium iron phosphate (LiFePO₄) batteries. Finally, the model is thoroughly verified under an aging test. Experimental validation using training sets comprising 50%, 60%, and 70% of the cycle data demonstrates superior predictive performance, with mean absolute error (MAE) values below 0.012, root mean square error (RMSE) values below 0.017 and mean absolute percentage error (MAPE) within 0.95%. The results indicate that the model significantly improves prediction accuracy, robustness and searchability.

Accurate estimation of the state of energy (SOE) in lithium-ion batteries is crucial for determining the output power and driving range of electric vehicles. However, in series-connected battery packs, inconsistencies among individual cells pose significant challenges for precise SOE estimation. This issue is particularly pronounced for lithium iron phosphate (LFP) batteries. Their relatively flat open-circuit voltage (OCV) curve makes the classic method of directly weighting the SOE of representative cells—commonly used for ternary batteries—ineffective. This is because the traditional method relies heavily on a linear relationship between the SOE and the voltage, which is not present in LFP batteries. To address this challenge, a novel SOE estimation approach based on the online construction of the battery pack’s comprehensive OCV curve is proposed in this paper. In this new approach, the weighting of representative cells shifts from a result-oriented mode to a key-parameter-oriented mode. By adopting this mode, the whole pack’s comprehensive OCV can be obtained training free and the pack’s SOE can be estimated online within an equivalent circuit model framework. The experimental results demonstrate that the proposed method effectively controls the SOE estimation error within 3% for series battery packs composed of cells with varying degrees of aging.

To ensure the accuracy of state of charge (SOC) and state of health (SOH) estimation for battery packs while minimizing the amount of pre-experiments required for aging modeling and the scales of computation for online management, a decisive-cell-based estimation method with training-free characteristic parameters and a dynamic-weighted estimation strategy is proposed in this paper. Firstly, to reduce the computational complexity, the state estimation of battery packs is summed up to that of two decisive cells, and a new selection approach for the decisive cells is adopted based on the detection of steep voltage changes. Secondly, two novel ideas are implemented for the state estimation of the selected cells. On the one hand, a set of characteristic parameters that only exhibit local curve shrinkage with aging is chosen, which keeps the corresponding estimation approaches away from training. On the other hand, multiple basic estimation approaches are effectively combined by their respective dynamic weights, which ensures the estimation can maintain a good estimation accuracy under various load profiles. Finally, the experimental results show that the new method can quickly correct the initial setting deviations and have a high estimation accuracy for both the SOC and SOH within 2% for a series battery pack consisting of cells with obvious inconsistency.

In a parallel-connected battery group (PCBG), capacity degradation is usually caused by the inconsistency between a faulty cell and other normal cells, and the inconsistency occurs due to two potential causes: an aging inconsistency fault or a loose contacting fault. In this paper, a novel method is proposed to perform online and real-time capacity fault diagnosis for PCBGs. Firstly, based on the analysis of parameter variation characteristics of a PCBG with different fault causes, it is found that PCBG resistance can be taken as an indicator for both seeking the faulty PCBG and distinguishing the fault causes. On one hand, the faulty PCBG can be identified by comparing the PCBG resistance among PCBGs; on the other hand, two fault causes can be distinguished by comparing the variance of the PCBG resistances. Furthermore, for online applications, a novel recursive-least-squares algorithm with restricted memory and constraint (RLSRMC), in which the constraint is added to eliminate the “imaginary number” phenomena of parameters, is developed and used in PCBG resistance identification. Lastly, fault simulation and validation results demonstrate that the proposed methods have good accuracy and reliability.

A state-of-health (SOH) estimation method for electric vehicles (EVs) is presented with three main advantages: (1) it provides joint estimation of cell’s aging states in terms of power and energy (i.e., SOH_P and SOH_E)—because the determination of SOH_P and SOH_E can be reduced to the estimation of the ohmic resistance increase and capacity loss, respectively, the ohmic resistance at nominal temperature will be taken as a health indicator, and the capacity loss is estimated based on a mechanistic model that is developed to describe the correlation between resistance increase and capacity loss; (2) it has wide applicability to various ambient temperatures—to eliminate the effects of temperature on the resistance, another mechanistic model about the resistance against temperature is presented, which can normalize the resistance at various temperatures to its standard value at the nominal temperature; and (3) it needs low computational efforts for on-board application—based on a linear equation of cell’s dynamic behaviors, the recursive least-squares (RLS) algorithm is used for the resistance estimation. Based on the designed performance and validation experiments, respectively, the coefficients of the models are determined and the accuracy of the proposed method is verified. The results at different aging states and temperatures show good accuracy and reliability.

The battery internal temperature estimation is important for the thermal safety in applications, because the internal temperature is hard to measure directly. In this work, an online internal temperature estimation method based on a simplified thermal model using a Kalman filter is proposed. As an improvement, the influences of entropy change and overpotential on heat generation are analyzed quantitatively. The model parameters are identified through a current pulse test. The charge/discharge experiments under different current rates are carried out on the same battery to verify the estimation results. The internal and surface temperatures are measured with thermocouples for result validation and model construction. The accuracy of the estimated result is validated with a maximum estimation error of around 1 K.