Zhaobin Cao

The rotor temperature rise of high voltage line-start solid rotor permanent magnet synchronous motors (HVLSSR-PMSMs) may be too high while operating, which properly causes thermal demagnetization for permanent magnets. Therefore, it is necessary to perform the thermal investigation on HVLSSR-PMSM. In this article, a 315-kW, 6-kV HVLSSR-PMSM with the air-cooled hybrid ventilation system is studied in the view of thermal phase. The losses, obtained from the electromagnetic analyses, are applied to the thermal investigation as the distributed heat sources. Whereas, both the mathematical and the geometrical models are proposed for the three-dimensional (3-D) fluid-thermal coupled investigation, from which the fluid velocity and the temperature in motor different components are determined. Whereas, with the hybrid ventilation system, temperatures in motor different components reduce, obviously comparing with those in motor with the original cooling system. The experimental investigations are performed on prototypes in both cases, which verify the calculation results and approve the effectiveness of the proposed hybrid air cooling system as well.

Due to the solid rotor structure, High-Voltage Line-Start Solid Rotor Permanent Magnet Synchronous Motor (HVLSSR-PMSM) operates with high rotor temperature rise. If the ventilation path cannot take the rotor heat away in time, the rotor will overheat or even may led to the thermal demagnetization for permanent magnet. Therefore, it is of great significance to study the thermal issues of HVLSSR-PMSM. In the paper, the fluid field and temperature field of a 315 kW, 6 kV HVLSSR-PMSM with air-cooled hybrid ventilation systems are investigated. Firstly, the electromagnetic analysis of the machine is done by using the finite-element method, the loss distributions then are obtained, which will be assigned as the heat source for thermal analysis. Then, the three -dimensional (3-D) fluid thermal coupled mathematical model for thermal analysis of HVLSSR-PMSM is established. The temperature field and the fluid flowing state of HVLSSR-PMSM with single ventilation path air-cooled system are investigated by using the established 3D fluid thermal coupled mathematical model. A dual ventilation path air-cooled system for HVLSSR-PMSM is proposed to reduce the operating temperature rise. Then, the temperature field and fluid field of HVLSSR-PMSM with dual ventilation system are analyzed by comparing with single ventilation system. Moreover, the temperature experiments are carried out on the machine with dual ventilation system to validate the accuracy of the established mathematical models. The results show that the proposed dual ventilation path air-cooled system can effectively improve the thermal distribution of HVLSSR-PMSM, whilst it can also reduce the working temperature rise of the machine.

For line start permanent magnet synchronous machines (LSPMSMs), the eddy current loss in the rotor, which has of significant effects on rotor working temperature, may cause thermal demagnetization to permanent magnet. Therefore, this paper addresses an investigation on the temperature distribution in LSPMSM based on a 6 kV, 315 kW prototype with solid starting cage bar. Firstly, the loss distributions, obtained from a 2-D transient electromagnetic field calculation, are determined as the distributed heat source in thermal analyses. Then, the fluid-thermal coupled analyses are performed, by which the temperature distributions in the machine are determined. Meanwhile, the calculated motor performance is verified via comparison with the measured results. The calculation results show that the temperatures in the rotor core and permanent magnets are relatively high. To find the solution for reducing the rotor working temperature, a rotor air slot structure was proposed in this analysis. The theoretical calculation indicates that the rotor working temperature reduction is obvious with the rotor air slot in the machine. Therefore, the operating situation of solid rotor LSPMSM could be improved effectively with the proposed rotor thermal solution, which also benefits the machine reliability and safety.