Henrik Hillborg

A theory of self-healing (SH) in metallized film capacitors is introduced. The interruption of the filamentary breakdown current in the thin dielectric insulation occurs when the thermally driven increase of the series impedance in the electrode metallization destabilizes the breakdown plasma arc. The interruption process can be described as a switching process which is self-induced by feed-back via Joule heating. The theory is illustrated with an electric arc-like model for the breakdown current, coupled to the two-dimensional temperature-dependent RC-transmission plane defined by the two metallization electrodes. A specific model realization is implemented in a multi-physics finite element method simulation tool (Comsol) and illustrated with a few results for electrodes with and without segmentation.

Promising electrical field grading materials (FGMs) for high-voltage direct-current (HVDC) applications have been designed by dispersing reduced graphene oxide (rGO) grafted with relatively short chains of poly (n-butyl methacrylate) (PBMA) in a poly(ethylene-co-butyl acrylate) (EBA) matrix. All rGO-PBMA composites with a filler fraction above 3 vol.% exhibited a distinct non-linear resistivity with increasing electric field; and it was confirmed that the resistivity could be tailored by changing the PBMA graft length or the rGO filler fraction. A combined image analysis- and Monte-Carlo simulation strategy revealed that the addition of PBMA grafts improved the enthalpic solubility of rGO in EBA; resulting in improved particle dispersion and more controlled flake-to-flake distances. The addition of rGO and rGO-PBMAs increased the modulus of the materials up to 200% and the strain did not vary significantly as compared to that of the reference matrix for the rGO-PBMA-2 vol.% composites; indicating that the interphase between the rGO and EBA was subsequently improved. The new composites have comparable electrical properties as today’s commercial FGMs; but are lighter and less brittle due to a lower filler fraction of semi-conductive particles (3 vol.% instead of 30–40 vol.%).

Field‐grading materials (FGMs) are used to reduce the probability for electrical breakdowns in critical regions of electrical components and are therefore of great importance. Usually, FGMs are heavily filled (40 vol.%) with semi‐conducting or conducting particles. Here, polymer‐grafted reduced graphene oxide (rGO) is used as a filler to accomplish percolated networks at very low filling ratios (co‐butyl acrylate) (EBA). Various simulation models are used to predict the percolation threshold and the flake‐to‐flake distances, to complement the experimental results. A substantial increase in thermal stability of rGO is observed after surface modification, either by silanization or subsequent polymerizations. The non‐linear DC resistivity of neat and silanized rGO and its trapping of charge‐carriers in semi‐crystalline EBA are demonstrated for the first time. It is shown that the polymer‐grafted rGO improve the dispersibility in the EBA‐matrix and that the graft length controls the inter‐flake distances (i.e. charge‐carrier hopping distances). By the appropriate selection of graft lengths, both highly resistive materials at 10 kV mm^‐1 and FGMs with a large and distinct drop in resistivity (six decades) are obtained, followed by saturation. The nonlinear drop in resistivity is attributed to narrow inter‐flake distance distributions of grafted rGO.

This study focuses on how the texture of the silicone rubber material affects the distribution of microbial growth on the surface of materials used for high voltage insulation. The analysis of surface wetting properties showed that the textured surfaces provide higher receding contact angles and therefore lower contact angle hysteresis. The textured surfaces decrease the risk for dry band formation and thus preserve the electrical properties of the material due to a more homogeneous distribution of water on the surface, which, however, promotes the formation of more extensive biofilms. The samples were inoculated with fungal suspension and incubated in a microenvironment chamber simulating authentic conditions in the field. The extent and distribution of microbial growth on the textured and plane surface samples representing the different parts of the insulator housing that is shank and shed were determined by visual inspection and image analysis methods. The results showed that the microbial growth was evenly distributed on the surface of the textured samples but restricted to limited areas on the plane samples. More intensive microbial growth was determined on the textured samples representing sheds. It would therefore be preferable to use the textured surface silicone rubber for the shank of the insulator.

The central goal of dielectric nanocomposite design is to create a large interfacial area between the matrix polymer and nanofillers and to use it to tailor the properties of the composite. The interface can create sites for trapping electrons leading to increased dielectric breakdown strength (DBS). Nanoparticles with a bimodal population of covalently anchored molecules were created using ligand engineering. Electrically active short molecules (oligothiophene or ferrocene) and matrix compatible long poly(glycidyl methacrylate) (PGMA) chains comprise the bimodal brush. The dielectric breakdown strength was evaluated from recessed samples and dielectric spectroscopy was used to study the dielectric constant and loss as a function of frequency. The dielectric breakdown strength and permittivity increased considerably with only 2 wt% filler loading while the dielectric loss remained comparable to the reference epoxy.