Piotr Celary

Coke production is a strategic branch of the Polish, European and global economy. Economic growth is linked to the demand for high steel products, which is also connected to higher coke production. A sustainable supply of raw materials – like metallurgical coal – requires balanced, cost effective and environmentally friendly mining, to provide the best quality of coal and coke. There are various types of steelmaking coals mined in Poland (in the Upper Silesia Coal Basin), thus laboratory tests on extracted coals need to be undertaken in order to create safe mixtures of coals (coal blends) which will be processed in the blast furnace. With this mind a new tool – the safety calculation model – has been developed and implemented by the CLP-B Laboratory. This new approach taken by the laboratory is a multi-component analysis which assesses the possible risk associated with the transformation of coal blends during the coking process in the furnace. The new calculation model allows for the sustainable management of raw materials such as coking (steelmaking) coals – to produce the best quality of coke in safe conditions. In the new proposed formula, the parameters identified as critical ones for assessing the safety of the furnace feed, are moisture, ash and sulphur content, volatile matter, pressure expansion, dilatation, shrinkage, volume, CRI and CSR.

Due to an absence of domestic certified reference materials for coal on the Polish market, an attempt was made to manufacture a new and innovative product tailored to its needs. The chosen candidate material was hard coal acquired from Poland’s coal mines. A single reference material unit consisted of 50g of an analytical hard coal sample with a grain size below 0.2 mm. A manufacturing method was developed enabling production of matrix reference materials addressing the needs of the domestic solid fuel market, and was directed at research laboratories carrying out analyses of solid fuels for the energy and coking sectors. The adapted manufacturing scheme of a certified reference material for coal was presented with a description of the chosen critical steps of the process and discussion of the obtained results in terms of homogeneity, stability, characterisation of the reference material as well as assigned values to particular properties and their uncertainty budget. The results obtained during homogeneity, short-term and long-term stability assessments as well as reference material characterisation confirmed the feasibility of the investigated certified coal reference material manufacturing process. The obtained levels of relative expanded uncertainties of the measurements confirmed the feasibility of the manufactured certified reference material for establishing and maintaining metrological traceability of measurement results. The presented research establishes a base for planning out production of additional reference materials as well as providing the know-how for designing manufacturing schemes for reference materials for solid fuels, or waste related materials like fly ash, or furnace waste.

Resource recovery from biodegradable waste is essential in order to reach the goals of zero circular economy waste generation and zero greenhouse gas emissions from the waste sector. Waste whose management is a real challenge is sewage sludge, mainly because of high concentrations of heavy metals. The aim of this study was to compare the effectiveness of material stabilization during aerobic stabilization of two feedstocks with sewage sludge obtained from different sources, namely, digestate from a municipal wastewater treatment plant and digestate from a co-digestion process. Moreover, the goal of the experiment was to assess the quality of compost in terms of remediation potential. The composting process was carried out for four different mixtures consisting of the mentioned digestates, municipal solid waste, and grass. A better composting efficiency with digestate from the co-digestion process was observed. In that case, a higher temperature in the thermophilic phase (>55 °C) and a higher organic matter loss ratio (60%) were obtained as compared to the process with digestate from wastewater treatment plant. Taking into account the fertilizing properties and the concentration of heavy metals, all obtained composts met the requirements set out in the Polish Regulation for organic fertilizers. Only the content of Helminth eggs in the composts produced with the digestate from the wastewater treatment plant was above the acceptable level. The research also proved that the produced composts can be used in the phytoremediation process of the degraded area. It was found that all composts caused a significant increase in fescue biomass. The highest yield was achieved for compost produced from a mixture with the addition of 30% sewage sludge from the co-digestion process.

Purification of leachates is currently a big challenge due to their high variability in composition and amount. The complexity of the medium, namely leachates, makes new solutions highly sought after and finds the existing ones in need of optimization. The effects of ultrasound pretreatment (20 kHz, 12 µm) on biological treatment of landfill leachates in the form of processes carried out in two sequencing batch reactors were investigated. The experiment was divided into two stages. In the first stage, leachate was treated by an ultrasonic field at different sonication times (0.5, 1, 3, 5, 10 and 15 min). Next, leachates with and without conditioning were combined with municipal wastewater in the following ratios: 5, 10, 15 and 25% v/v. For optimal processing time (3 min), 16% removal of COD was achieved. In turn, the BOD₅/COD ratio was 0.3, which is higher by approximately 270% than that of the non-conditioned sample. Further elongation of sonication time did not significantly affect both parameters. Also, pretreatment of leachate resulted in a maximum increase noted in the study of specific oxygen uptake rate and dehydrogenase activity of approximately 21 and 2 times compared to the non-conditioned sample. The implementation of a pretreatment step prior to the biological treatment was shown to result in higher pollutant removal efficiency. Depending on the share of leachates in the mixture, the removal enhancements of BOD, COD, and ammonium nitrogen for conditioned samples ranged from 6–48.5%, 4–48% and 11–42%, respectively. Furthermore, pretreatment of leachate allows for an increased (by up to 20%) share of leachate volume in the influent stream entering the reactor, while maintaining the quality of effluents in accordance with national regulation requirements. However, in scenarios without pretreatment, the leachate ratio cannot exceed 5% of the total wastewater due to poor quality of the effluents. The operational cost of ultrasound pretreatment of leachate was 22.58 €/(m³·g removed COD).

The article investigated the effects of ultrasound pretreatment on biological treatment of landfill leachate. Leachates with and without conditioning were combined with municipal wastewater at different ratios. The study showed that the implementation of a pretreatment step prior to biological treatment not only results in higher pollutant removal efficiency but may also allow for an increased leachate volume share in the influent stream entering the reactor by up to 20% (quality of effluents meets national regulation requirements) which in scenarios without pretreatment cannot exceed 5% due to poor quality of the effluents.

The paper discusses the issue of tannery sewage sludge management as one of the barriers in reaching sustainable development in the tanning industry. The Authors present the main characteristics, and its origins, of tannery sludge limiting the possibilities of their treatment and review the...

The article presents the results of plasma vitrification of solid remnants from thermal waste treatment with and without the addition of a carbonate fraction obtained from lead-zinc ore flotation. The substrates used in the research were slags and ashes from medical waste treatment, incineration of municipal waste, sewage sludge as well as hazardous and industrial wastes. The plasma treatment resulted in acquiring products of different quality depending on the processed substrate. Most of the obtained products were of vitreous and homogenic build. Treatment of remnants from incineration of hazardous and industrial wastes resulted in obtaining heterogeneous and rough surfaced products. A 20% share of the carbonate fraction enabled the obtaining of a vitrified product with a glassy surface and fracture. Hardness of the obtained products was rated in Mohs scale and ranged from 6 to 6,5. Leaching tests showed a decrease in heavy metal concentration in the leachates from vitrificates with the addition of carbonate fraction compared to the ones with it.