Mingfeng Chen

Epoxy resin is indispensable in various applications due to its outstanding properties. However, its limited recyclability and associated environmental issues pose significant challenges for sustainable development. To address this issue, integrating recyclable Schiff base groups into epoxy resin systems to construct epoxy vitrimer with dynamic properties has become a promising strategy. Herein, a rapid degradation, enhanced mechanical properties, and low dielectric constant epoxy vitrimer (EP‐BOB) is proposed through a unique rigid‐flexible structure bio‐based curing agent (BOB). BOB is synthesized using siloxane as a flexible chain to bridge with vanillin in a one‐pot process. The incorporation of the Schiff base structure imparted exceptional degradability to EP‐BOB, allowing it to fully degrade within 45 min. In addition, due to the unique rigid‐flexible structure, EP‐BOB exhibited lower dielectric constant (1.2–2.6) and outstanding mechanical properties (60.5 MPa tensile strength). Furthermore, Raman spectroscopy and scanning electron microscopy shows that EP‐BOB can be completely degraded in the amine solution to recycle carbon fibers (CFs) without damage. Especially, the Schiff base can endow EP‐BOB UV‐shielding and antibacterial properties. This work opens up a new strategy for designing a rigid‐flexible structure epoxy vitrimer using silicone to achieve multifunctional and high‐performance EP.

Establishment of high‐performance epoxy resin with satisfactory fire safety, mechanical properties, and excellent transparency is urgently desirable, but still remains significant challenges. Herein, a super‐tough yet high flame retardant epoxy resin (EP/BTD) was designed and prepared by incorporating bi‐DOPO structure and hydrogen‐bonding networks. Although the phosphorus content was only 0.69 wt% (10 wt% of bi‐DOPO flame retardant [BTD]), EP/BTD‐10 showed a high limiting oxygen index value (33.4%), satisfactory UL‐94 rating (V‐0), and good heat suppression ability (total heat release [THR] and peak heat release rate [PHRR] reduced to 29.0% and 42.2%, respectively). Furthermore, the flame retardant mechanism of EP/BTD was illustrated and attributed to dual‐phase fire‐retardant effect. Additionally, EP/BTD‐7.5 featured notably mechanical properties, of which the tensile strength, elongation at break and impact strength increased by 44.6%, 40.0%, and 232.6%, respectively, due to hydrogen‐bonding network and π–π interaction. More importantly, EP/BTD maintained high visible light transmittance and excellent UV‐blocking properties. In summary, this work provided a guidance for the development of high‐performance epoxy resin and was expected to expand the practical applications.

For blending immiscible polymers, such as in the toughening modification of polylactide (PLA) via blending with rubbery materials, interfacial compatibilization is of great significance while the mechanism, especially the role of interfacial rheology, remains elusive. In this study, styrene-butadiene block copolymer elastomer (SBC) was employed to toughen PLA and a dumbbell-shaped Janus nanoparticle (JNP) consisting of polymethyl methacrylate and polystyrene spheres with equal size (∼80 nm) was used as the compatibilizer. Located at the interface, JNPs exhibited a great compatibilization efficiency in PLA/SBC blends, as demonstrated by the good morphology stabilization against droplet coalescence under static annealing and low shear flow conditions, as well as by the resistance against droplet breakup under high shear flow conditions. Moreover, as revealed from the linear viscoelasticity of JNP compatibilized blends, when JNP loading is more than 2 phr, aside from shape relaxation, an interfacial relaxation dominated by Marangoni stress was observed, indicating the possibility of particle redistribution on droplet surfaces. However, when loading is more than 4 phr, relaxations in the terminal zone no longer exist, implying the possible formation of a particle network on the droplet surface. This is consistent with the mechanical properties. The blend shows the greatest toughness at JNP loading around 3 phr, while the toughness is very poor when JNP loading is either too low or too high. This suggests interfacial relaxation to be crucial to guarantee a good toughening effect of SBC in PLA.

The development of high toughness as well as flame‐retardant polylactic acid (PLA) materials is important for expanding the practical applications. Herein, a type of high toughness PLA composites with improved flame retardancy was developed through combining modified carbon nanotubes (CNT) and polysiliconoxaborane (PBSi) with PLA matrix. The optimal PLA composite (PLA/PBSi/CNT‐3.0) exhibited excellent crystallization degree (18.7%), thermal stability (the E_a significantly increased), flame retardancy (the values of peak heat release rate (PHRR) polarized optical microscopy and total heat release (THR) decreased to 287.1 W/g and 15.5 kJ/m², respectively), and mechanical properties (the elongation at break increased to 149.5%, with an increasement of 1745.7%) due to the combined action of flexible chain segments and hydrogen bonding interactions. Furthermore, the toughening mechanism of the PLA/PBSi/CNT composites was illustrated and attributed to the combination of flexible SiOBO segments and two dominant energy dissipation processes (the breakage of hydrogen bond and the destruction of microcrystals). Overall, this work provided a facile approach for improving the toughness and flame retardancy of PLA, which was conducive to expanding the application range of PLA.

Developing highly efficient and multifunctional epoxy resins (EPs) that overcome the shortcomings of flammability and brittleness is crucial for pursuing sustainable and safe application but remains a huge challenge. In this paper, a novel biomass-containing intumescent flame retardant containing a rigid–flexible and multi-siloxane bridge structure (DPB) was synthesized using siloxane; 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO); and biomass vanillin. DPB could facilitate the formation of a carbon residual with an intumescent structure, which effectively blocked the propagation of heat and oxygen. As a result, the peak heat release rate (pHRR) and total heat release (THR) of DPB/EP-7.5 decreased by 38.8% and 45.0%, respectively. In terms of mechanical properties, the tensile and flexural elongations at break of DPB/EP-7.5 increased by 77.2% and 105.3%, respectively. Impressively, DPB/EP-7.5 had excellent dielectric properties, with a dielectric constant of 2.5–2.9. This was due to the Si-O bonds (multi-siloxane bridges) contained in DPB/EP, which can quench the polarization behavior of the hydroxyl group. This paper provides a facile strategy for the preparation of multifunctional EP, which will pave the way for the promotion and application of EP in the high-end field.

As an important thermosetting material, flame-retardant epoxy resin has various applications in the aerospace, chemical, and electronics industry, and other fields. However, the flame retardancy of epoxy resins is often improved at the expense of mechanical performance. The contradiction between flame retardancy and mechanical properties seriously impedes the practical applications of epoxy resin (EP). Herein, iron-loaded polydopamine functionalized montmorillonite (D-Mt-Fe³⁺), which was prepared by dopamine, iron chloride and montmorillonite in an aqueous solution, was introduced to prepare iron-loaded polydopamine functionalized montmorillonite/epoxy resin composites (D-Mt-Fe³⁺/EP). As expected, D-Mt-Fe³⁺/EP-10 with 10 phr of D-Mt-Fe³⁺ passed the UL-94 V-0 rating, achieved a limiting oxygen index (LOI) value of 31.0% and reduced the smoke production rate (SPR) and total smoke production (TSP), indicating that the introduction of D-Mt-Fe³⁺ could endow EP with satisfactory flame retardancy through the radical scavenging function of dopamine in the gas phase and the catalytic charring effect of iron ions, respectively. Encouragingly, the mechanical property was also enhanced with the flexural strength increased by 25.5%. This work provided an attractive strategy for improving both the mechanical properties and fire resistance of EP, which greatly broadened their applications in the chemical industry and electronics field, etc.

To meet the increasing global demand for energy, better recovery of crude oil from reservoirs must be achieved using methods that are economical and environmentally benign. Here, we have developed a nanofluid of amphiphilic clay-based Janus nanosheets via a facile and scalable method that provides potential to enhance oil recovery. With the aid of dimethyl sulfoxide (DMSO) intercalation and ultrasonication, kaolinite was exfoliated into nanosheets (KaolNS) before being grafted with 3-methacryloxypropyl-triemethoxysilane (KH570) on the Alumina Octahedral Sheet at 40 and 70 °C to form amphiphilic Janus nanosheets (i.e., KaolKH@40 and KaolKH@70). The amphiphilicity and Janus nature of the KaolKH nanosheets have been well demonstrated, with distinct wettability obtained on two sides of the nanosheets, and the KaolKH@70 was more amphiphilic than the KaolKH@40. Upon preparing Pickering emulsion in a hydrophilic glass tube, the KaolKH@40 preferentially stabilized emulsions, while the KaolNS and KaolKH@70 tended to form an observable and high-strength elastic planar interfacial film at the oil–water interface as well as films climbing along the tube’s surface, which were supposed to be the result of emulsion instability and the strong adherence of Janus nanosheets towards tube’s surface. Subsequently, the KaolKH was grafted with poly(N-Isopropylacrylamide) (PNIPAAm), and the prepared thermo-responsive Janus nanosheets demonstrated a reversible transformation between stable emulsion and the observable interfacial films. Finally, when the samples were subjected to core flooding tests, the nanofluid containing 0.01 wt% KaolKH@40 that formed stable emulsions showed an enhanced oil recovery (EOR) rate of 22.37%, outperforming the other nanofluids that formed observable films (an EOR rate ~13%), showcasing the superiority of Pickering emulsions from interfacial films. This work demonstrates that KH-570-modified amphiphilic clay-based Janus nanosheets have the potential to be used to improve oil recovery, especially when it is able to form stable Pickering emulsions.