Gerhard Pirker

An optimal control of the combustion process of an engine ensures lower emissions and fuel consumption plus high efficiencies. Combustion parameters such as the peak firing pressure (PFP) and the crank angle (CA) corresponding to 50% of mass fraction burned (MFB50) are essential for a closed-loop control strategy. These parameters are based on the measured in-cylinder pressure that is typically gained by intrusive pressure sensors (PSs). These are costly and their durability is uncertain. To overcome these issues, the potential of using a virtual sensor based on the vibration signals acquired by a knock sensor (KS) for control of the combustion process is investigated. The present work introduces a data-driven approach where a signal-processing technique, designated as discrete wavelet transform (DWT), will be used as the preprocessing step for extracting informative features to perform regression tasks of the selected combustion parameters with extreme gradient boosting (XGBoost) regression models. The presented methodology will be applied to data from two different spark-ignited, single cylinder gas engines. Finally, an analysis is obtained where the important features based on the model’s decisions are identified.

A deeper understanding of the physical nature of cycle-to-cycle variations (CCV) in internal combustion engines (ICE) as well as reliable simulation strategies to predict these CCV are indispensable for the development of modern highly efficient combustion engines. Since the combustion process in ICE strongly depends on the turbulent flow field in the cylinder and, for spark-ignited engines, especially around the spark plug, the prediction of CCV using computational fluid dynamics (CFD) is limited to the modeling of turbulent flows. One possible way to determine CCV is by applying large eddy simulation (LES), whose potential in this field has already been shown despite its drawback of requiring considerable computational time and resources. This paper presents a novel strategy based on unsteady Reynolds-averaged Navier–Stokes (uRANS) CFD in combination with variational autoencoders (VAEs). A VAE is trained with flow field data from presimulated cycles at a specific crank angle. Then, the VAE can be used to generate artificial flow fields that serve to initialize new CFD simulations of the combustion process. With this novel approach, a high number of individual cycles can be simulated in a fraction of the time that LES needs for the same amount of cycles. Since the VAE is trained on data from presimulated cycles, the physical information of the cycles is transferred to the generated artificial cycles.

This paper focuses on improving the 3D-Computational Fluid Dynamics (CFD) modeling of diesel ignited gas engines, with an emphasis on injection and combustion modeling. The challenges of modeling are stated and possible solutions are provided. A specific approach for modeling injection is proposed that improves the modeling of the ballistic region of the needle lift. Experimental results from an inert spray chamber are used for model validation. Two-stage ignition methods are described along with improvements in ignition delay modeling of the diesel ignited gas engine. The improved models are used in the Extended Coherent Flame Model with the 3 Zones approach (ECFM-3Z). The predictive capability of the models is investigated using data from single cylinder engine (SCE) tests conducted at the Large Engines Competence Center (LEC). The results are discussed and further steps for development are identified.