Jan Klein

In Germany, warm water Recirculating Aquaculture Systems (RAS) are generally integrated with biogas plants. The process sludge produced in aquaculture could be utilized to generate energy. This study investigates the potential of process sludge from commercial African catfish (Clarias gariepinus) warm water RAS, alongside associated plant production residues (whole plants and pruning residues) for energy generation through anaerobic digestion. Biogas tests, including batch, semi-Continuous Stirred Tank Reactor (CSTR), and Upflow Anaerobic Sludge Blanket Reactor (UASB) were conducted. In batch, methane yields were 229 L(N) / kg VS from the sludge and 173–184 L(N) / kg VS from the various plant substrates (cucumber, paprika, and tomato plants). During CSTR operation, mono-fermentation of sludge produced a methane yield of 265 L(N) / kg VS. Co-fermentation with 25% cucumber residues, based on VS, increased this value to 381 L(N) / kg VS. Mono-fermentation of sludge in the UASB reactor yielded a maximum of 329 L(N) /kg VS. The relatively low TS content and unfavorable C/N ratio in C. gariepinus sludge, along with the low energy density and occasional high sulfur content in the investigated plant substrates, present challenges for CSTR biogas production. These challenges can be partially mitigated through substrate combination. For mono-fermentation of African catfish RAS sludge, the UASB reactor is recommended. Improved solids separation, extraction, and concentration techniques at aquaculture operations are essential for the efficient utilization of aquaculture sludge, especially from African catfish, in biogas plants.

Vermifiltration is a low-energy and low-cost option to reduce the environmental impact of aquaculture. A comparative study was performed for two different stocking densities of the epigeic worm Dendrobaena veneta (Michaelsen, 1890, Annelida: Oligochaeta), which were fed with sediment sludge from African catfish, Clarias gariepinus (Burchell, 1822), recirculation aquaculture systems (RAS). The intensive (I) and extensive (E) systems were stocked with 15 and 10 g of worm/L filter substrate, respectively, and were compared with a control (C) for four weeks. The total weight gain was 9.4–13.5% for (I) and 13.8–19.5% for (E), with low mortality rates of 3.46–5.84% (I) and 3.57–5.19% (E). The temperature inside the vermifilters was slightly higher than that in the control, indicating a favorable milieu for microbial activity. The worms supported the pH buffering capacity in the systems, with the effluent reaching 7.10 ± 0.02 (I) and 7.26 ± 0.04 (E) at the end of the experiment while the pH in the (C) was significantly higher (7.51 ± 0.05). The removal rates were 68.02–98.84% (I), 71.85–98.67% (E), and 72.80–98.68% (C) for the total nitrogen bound (TNb); 82.77–96.64% (I), 81.65–94.84% (E), and 77.79–94.74% (C) for the total organic carbon (TOC); and 50.43–97.51% (I), 50.89–96.84% (E), and 48.23–96.34% (C) for the chemical oxygen demand (COD). By utilizing the sludge as feed, the worms and associated microbiota significantly altered the African catfish sediments, removing organic loads, upgrading the composition, and reducing the possible environmental impacts.

The reuse of effluent waters and sediments from African catfish (Clarias gariepinus) recirculation aquaculture systems requires a deeper understanding of the nutrient and energy flows and material pathways. Three semi-commercial systems, differing in stocking density, were sampled for nutritive and pollutant elements of the input- (tap water, feed) and output pathways (fillet, carcass, process water, sediments) by ICP-OES/MS and calorimetry. Highly water-soluble elements, e.g., potassium, accumulated in the water, whereas iron, copper, chromium and uranium where found in the solids. Feed derived phosphorous was accounted for, 58.3–64.2% inside the fish, 9.7–19.3% in sediments, and small amounts 9.6–15.5% in the process waters. A total of 7.1–9.9% of the feed accumulated as dry matter in the sediments, comprising 5.5–8.7% total organic carbon and 3.7–5.2% nitrogen. A total of 44.5–47.1% of the feed energy was found in the fish and 5.7–7.7% in the sediments. For reuse of water and nutrients in hydroponics, the macro-nutrients potassium, nitrate, phosphorus and the micro-nutrient iron were deficient when compared with generalized recommendations for plant nutrition. Low energy contents and C/N-ratio restrict the solely use of African catfish solids for biogas production or vermiculture. Using the outputs both for biogas supplement and general fertilizer in aquaponics farming (s.l.) (combined with additional nutrients) appears possible.