Mariana Lucia Angelescu

The present paper analyzes UNS S32750 Super-Duplex Stainless Steel hot deformation behavior during processing by upsetting. The objective of this paper is to determine the optimum range of deformation temperatures, considering that both austenite and ferrite have different deformation behaviors due to their different morphology, physical, and mechanical properties. Because the capability of plastic deformation accommodation of ferrite is reduced when compared to austenite, side cracks and fissures can form during the hot deformation process. Consequently, it is important to find the optimum conditions of deformation of this type of stainless steel to establish the best processing parameters without deteriorating the material. The experimental program involved the application of hot deformation by the upsetting method on a series of samples between 1000 °C and 1275 °C, with a total degree of deformation of 30%. The resultant samples were examined by SEM-EBSD to establish and analyze the evolution of the phases present in the structure from several points of view: nature, distribution, morphology (size and shape), and their structural homogeneity. The GROD (Grain Reference Orientation Deviation) distribution map was also determined while taking into account the possible precipitation of the secondary austenite phase (γ₂-phase) and the analysis of the dynamic recrystallization process according to the applied deformation temperature. The main conclusion was that UNS S32750 SDSS steel can be safely deformed by upsetting between 1050–1275 °C, with an experimented total degree of deformation of 30%.

The super-duplex stainless steel UNS S32750 consists of two main phases, austenite and ferrite, which differ not only by their morphology, physical, and mechanical properties, but also by their deformation behaviour. A heterogenous deformation can be obtained during thermomechanical processing, generating internal stresses and sometimes fissures or cracks on sample lateral surfaces, due to ferrite’s phase lower potential of plastic deformation accommodation in comparison with austenite phase. The research objective is to determine the optimum range of the applied deformation degree, during hot deformation processing by upsetting of the super-duplex steel (SDSS) UNS S32750. In the experimental program several samples were hot deformed by upsetting, by applying a deformation degree between 5–50%, at 1050 °C and 1300 °C. The most representative hot-deformed samples were selected and analysed by scanning electron microscope-Electron Backscatter Diffraction (SEM-EBSD), to determine the main microstructural characteristics obtained during thermomechanical processing. When considering the experimental results, the influence of the applied deformation degree on the microstructure has been evaluated. Microstructural features, such as nature, distribution, morphology and relative proportion of constituent phases, Grain Reference Orientation Deviation (GROD), and recrystallization (RX), were analysed, in correlation with the applied deformation degree. Finally, it was concluded that the UNS S32750 alloy can be safely hot deformed, by upsetting, at 1050 °C and 1300 °C, with a maximum applied deformation degree of 20% at 1050 °C and, respectively, by 50% at 1300 °C.

In this present study, the influence of isothermal aging temperature and duration on microstructural and mechanical properties of a hot-deformed UNS S32750 super duplex stainless steel (SDSS) alloy was investigated by SEM-EBSD (scanning electron microscopy-electron backscatter diffraction) and tensile testing techniques. An isothermal aging treatment, at temperatures between 400 and 600 °C and treatment duration between 3 and 120 h, was applied to a commercial UNS S32750 SDSS alloy. Microstructural characteristics of all thermomechanical (TM) processed states, such as distribution and morphology of constituent phases, grain’s modal orientation (MO), and obtained mechanical properties were analysed correlated with the TM processing conditions. The obtained experimental results show that the constituent phases, in all TM processed states, are represented by elongated γ-phase grains within the δ-phase matrix. The R-phase was observed in the case of aging treatment performed at 600 °C for 120 h. Within the δ-phase matrix, dynamically recrystallized grains were identified as a result of applying hot deformation and isothermal aging treatments. Also, it was observed that aging treatment parameters can significantly influence the mechanical behaviour exhibited by the UNS S32750 SDSS alloy, in terms of elongation to fracture and absorbed energy during impact testing.

The deformation temperature of Super-Duplex Stainless Steels (SDSS) is a key factor defining the number of phases, their proportions, and their arrangement in space, with the main role for the hot plastic processing on the industrial scale. The main scope of the study was to determine the optimal forging temperature of UNS S32750 Super-Duplex Stainless Steel by means of the SEM-EBSD technique. The alloy was forged at different temperatures between 800 °C and 1300 °C, after which the most representative samples were analysed by SEM-EBSD. Microstructural characteristics as nature, distribution, morphology, and relative proportion of constituent phases, grain form, homogeneity, and dynamic recrystallization of the structure were analysed in relation to forging temperature. Primary phases as δ-Fe and γ-Fe were identified in all structural states of the steel, irrespective of the deformation temperature. Secondary phases σ-(Cr-Fe) and χ-(Fe-Cr-Mo), identified only under 1050 °C, have a strong negative effect on hot formability because they are fragile. The conclusion was that the optimal forging temperature range for the UNS S32750 steel is 1050–1300 °C because between these temperatures the structure is composed only of ferrite and austenite, without other harmful secondary alloy phases. Due to the dynamic recrystallization, the plasticity of the material also increases in this thermal range.

In this present study, the influence of solution annealing temperature on microstructural properties of a forged Super Duplex Stainless Steel (SDSS) was investigated by SEM-BSE (Scanning Electron Microscopy-Backscattered Electrons) and SEM-EBSD (Scanning Electron Microscopy-Electron Backscatter Diffraction) techniques. A brief solution treatment was applied to the forged super duplex alloy, at different temperatures between 800 °C and 1100 °C, with a constant holding time of 0.6 ks (10 min). Microstructural characteristics such as nature, weight fraction, distribution and morphology of constituent phases, average grain-size and grain misorientation were analysed in relation to the solution annealing temperature. Experimental results have shown that the constituent phases in the SDSS alloy are δ-Fe, γ-Fe and σ (Cr-Fe) and that their properties are influenced by the solution treatment temperature. SEM examinations revealed microstructural modifications induced by the Cr rich precipitates along the δ/γ and δ/δ grain boundaries, which may significantly affect the toughness and the corrosion resistance of the alloy. Solution annealing at 1100 °C led to complete dissolution of σ (Cr-Fe) phase, the microstructure being formed of primary δ-Fe and γ-Fe. The orientation relationship between δ/δ, γ/γ and δ/γ grains was determined by electron back scattering diffraction (EBSD). Both primary constituent phase’s microhardness and global microhardness were determined.