Bin Xue

This study investigates the effects of a vibration force field on the mixing and structural properties of polylactic acid (PLA), polybutylene succinate (PBS), and ethylene–glycidyl methacrylate terpolymer (EGMA) blends. A balanced triple-screw dynamic extrusion process was utilized to prepare PLA/PBS/EGMA composites under various vibration parameters, specifically amplitude and frequency. The results indicate that the introduction of a vibration force field significantly enhances the dispersion of the PLA/PBS/EGMA blend, leading to improved mechanical properties, thermal stability, and crystallization behavior. When the vibration frequency was 6 Hz and the amplitude was 1.0 mm, the impact strength increased from the steady-state value of 70.86 KJ/m² to 88.21 KJ/m². When the amplitude was 0.4 mm and the frequency was 10 Hz, the impact strength reached 81.86 KJ/m². The orthogonal experimental design and entropy method analysis revealed that vibration frequency and amplitude play a dominant role in optimizing mechanical performance, whereas processing temperature and rotor speed exhibit minimal impact. Scanning electron microscopy (SEM) analysis confirmed that the vibration force field reduces phase separation, promoting a finer and more homogeneous dispersion of PBS and EGMA within the PLA matrix. Additionally, TGA and DTG curves suggest that when the vibration amplitude and frequency are lower than specific thresholds, the thermal stability of the blend deteriorates. In contrast, when they exceed those thresholds, thermal stability improves. For instance, with an amplitude of 1.0 mm, the initial degradation temperature (T5) climbs from 328.6 °C to 333.7 °C. At a frequency of 10 Hz, T5 reaches 333.1 °C. These findings provide theoretical support for the application of vibration-assisted extrusion in the development of high-performance biodegradable polymer blends.

With the growing demand for high-performance polymer composites, conventional single- and twin-screw extruders often fall short of meeting industrial requirements for effective mixing and compounding. This research investigates the kinematic behavior of the plasticization and transport mechanisms in tri-screw extruders when subjected to a vibrational force field. The study specifically examines how applying vibrational force technology can improve the efficiency of polymer mixing. Vibration force field means that in a three-screw mechanism, an axial vibration is applied to the middle screw to produce a vibration force field. Through the development of mathematical and physical models, this study analyzed the motion dynamics of the screw and the influence of a vibrational force field on polymer transport and mixing efficiency. The findings indicate that, in comparison to traditional twin-screw extruders, tri-screw systems can achieve higher shear and elongational rates, leading to enhanced polymer mixing uniformity. Furthermore, applying an axial vibrational force field significantly influenced the shear and elongational strain rates of the material, thereby optimizing its rheological behavior and processing quality. This research not only establishes a theoretical foundation for the design and optimization of tri-screw extruders but also opens new pathways for the efficient processing of high-viscosity composite materials.

A proton exchange membrane fuel cell (PEMFC), as an efficient energy conversion device, has many advantages, such as high energy conversion efficiency and environmentally friendly zero emissions, and is expected to have great potential for addressing the uneven distribution of global green energy. As a core component, the performance of the proton exchange membrane (PEM) directly affects the overall output of the fuel cell system. At present, Nafion membranes with good, comprehensive properties are the most widely used commercial proton exchange membrane materials. However, Nafion membranes demonstrate a great inadaptability with an increase in operating temperatures, such as a rapid decay in proton conductivity. Therefore, enhancing the overall performance of Nafion membranes under high temperatures and low relative humidity (RH) has become an urgent problem. Although many efforts have been made to solve this problem, it is difficult to find the balance point between high-temperature conductivity and overall stability for researchers. In this paper, we summarize the recent approaches to improving the operating temperature of Nafion membranes from the following two perspectives: (1) using different materials for the modification of Nafion membranes, and (2) applying different modification methods to the Nafion membranes. Based on the structural and functional characteristics of Nafion, the non-destructive targeted filling of fillers and the efficient synergy of the two-phase region are two vital research directions for the preparation of high-performance composite membranes.

Melt-blowing technology is an important method for directly preparing micro-nanofiber materials by drawing polymer melts with high temperature and high velocity air flow. During the drawing process, the melt-blowing fiber not only undergoes a phase change, but also has an extremely complex coupling effect with the drawing airflow. Therefore, in the numerical calculation of the flow field, the existence of melt-blowing fibers is often ignored. In this paper, based on the volume of fluid method, a numerical study of the flexible fiber/air-coupling flow field of an annular melt-blowing die is carried out with the aid of computational fluid dynamics software. The results show that the pressure distribution in the different central symmetry planes of the ring die at the same time was basically the same. However, the velocity distribution may have been different; the velocity on the spinning line varied with time; the pressure changes on the spinning line were small; and velocity fluctuations around the spinning line could cause whiplash of the fibers.

This paper presents the reverse priority impedance control of manipulators with reference to redundant robots of a given task. The reverse priority kinematic control of redundant manipulators is first expressed in detail. The motion in the joint space is derived following the opposite order compared with the classical task priority–based solution. Then the Cartesian impedance control is combined with the reverse priority impedance control to solve the reverse hierarchical impedance controlled, so that the Cartesian impedance behavior can be divided into the primary priority impedance control and the secondary priority impedance control. Furthermore, the secondary impedance control task will not disturb the primary impedance control task. The motion in the joint space is affected following the opposite order and working in the corresponding projection operators. The primary impedance control tasks are implemented at the end, so as to avoid the possible deformations caused by the singularities occurring in the secondary impedance control tasks. Hence, the proposed reverse priority impedance control of manipulator can achieve the desired impedance control tasks with proper hierarchy. In this paper, the simulation experiments of the manipulator will verify the proposed reverse priority control algorithm.

In this investigation, metallocene polyethylene (m-PE) was melt blended with poly(ethylene terephthalate) (PET) with an effort to achieve improved mechanical properties using a novel eccentric rotor extruder (ERE) without the addition of any compatibilizers. The phase morphology, rheological properties, crystallization behavior, and mechanical properties of the fabricated blends were carefully studied to explore the effect of the elongational flow field on the dispersion and mixing of PET in the m-PE matrix and the interface of the two immiscible polymers. For comparison, a conventional twin-screw extruder (TSE) was used to prepare the same blends as references using the same processing condition. It shows that the elongational flow field in ERE is much more effective to disperse the immiscible PET in the m-PE matrix with a smaller particle size and a narrower particle size distribution, compared to the shear flow field in TSE. A compatibilizer, ethylene-co-methyl acrylate-co-glycidyl methacrylate (E-MA-GMA), was added to the m-PE/PET blends during the processing using TSE and ERE. It was observed that the improvement of the tensile property by adding the compatibilizer is marginal for the m-PE/PET blends processed using ERE, which indirectly proves the high effectiveness of the elongational flow field on the enhancement of the dispersion and mixing of PET in the m-PE matrix and the interface interaction.

In this study, styrene‐acrylonitrile‐glycidyl methacrylate (SAG) series copolymers were specially designed for producing the recycled acrylonitrile‐butadiene‐styrene (rABS)/poly(butylene terephthalate) (PBT)/SAG blends, which were prepared through the process of continuous melt blending and batch feeding. The effects of viscosity composition, SAG chemical composition, and SAG content on the morphology, and rheological and mechanical properties of the blends have been investigated. As demonstrated by morphological observation, the variety of viscosity composition of the blends affects the size of dispersed PBT droplets. Moreover, high viscosity of rABS matrix seems to facilitate the formation of smaller dispersed phase size of blends. Various SAG chemical compositions have different stabilities on the morphology of the blends, which affects the deformation, fragmentation, and coalescence of dispersed phase droplets. In addition, a finer phase morphology can be achieved when the density distribution of epoxy group is optimal in SAG copolymer. Rheological characterization manifested that the rheological properties of the blends depends strongly on its composition and structure, while the crosslinking degree is associated with the concentration of reactive groups and extent of reaction. Thereby, the rheological behavior of the blends during processing can be controlled by changing the reactive sequence and adding the quantity of epoxy group. The test on mechanical properties verified that a recycled product with excellent performance can be obtained by altering processing methods and the blends formula, which may be further applied to the 3D printing materials required by fused deposition modeling technology. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci.2019,136, 48310.

In this study, the in-situ compatibilization reaction between recycled acrylonitrile–butadiene–styrene copolymer (rABS) and functional styrene–ethylene–butylene–styrene block maleic anhydride (SEBS-g-MAH) was confirmed, which contributed to the toughening phenomenon of rABS, especially the notched impact strength. As mechanical test that manifested, the rABS/SEBS-g-MAH blends are stronger and more ductile than the rABS/SEBS blends. Prominently, the former has great advantage over the latter in terms of improving the impact performance. Scanning electron microscope (SEM) images showed that the compatible segments that were generated by reaction not only improve the interface adhesion of rABS/SEBS-g-MAH blends but also promote the evolution of co-continuous structures, which can be evidently observed after etching. Furthermore, the SEM micrographs of tensile fracture surfaces indicated that the formation of the co-continuous phase and the improvement of interface adhesion are the most profound reasons for the excellent tensile properties of the rABS/SEBS-g-MAH blends. The impact fracture surface revealed that two-phase interface affects crack propagation and shear yielding absorbs more impact energy than simple interface debonding does at higher deformation rates. Meanwhile, rheological analysis demonstrated that the complex viscosity of the rABS/SEBS-g-MAH (80/20 wt%) blend with a co-continuous structure exhibits a maximum positive deviation at low frequencies from the theoretical value calculated using the rule of logarithmic sum, which indicated a connection between co-continuous structure and complex viscosity. In addition, the storage modulus vs. loss modulus curves of the blends revealed that the viscoelastic behavior of rABS/SEBS-g-MAH blends is very similar to that of rABS.

As is an excellent bio-based polymer material, poly(lactic acid) (PLA)’s brittle nature greatly restricts its extensive applications. Herein, poly(butylene succinate) (PBS) was introduced to toughening PLA by melt blending using a self-made triple screw extruder through in situ reactive with ethylene-methyl acrylate-glycidyl methacrylate (EGMA). The effect of EGMA concentrations on the mechanical properties, morphology, interfacial compatibility of PLA/PBS blends were studied. Fourier transform infrared (FT-IR) results demonstrated that the epoxy group of EGMA reacts with the hydroxyl groups of PLA and PBS, which proved the occurrence of interfacial reactions among the tri-component. The significantly improved compatibility between PLA and PBS after EGMA incorporation was made evident by scanning electron microscope (SEM) characterization results. Meanwhile, the contact angle test predicted that the EGMA was selectively localized at the interface between PLA and PBS, and the result was verified by morphological analysis of cryofracture and etched samples. The EGMA improves the compatibility of PLA/PBS blends, and consequently leads to a significantly increased toughness with the elongation at break occurring 83 times more when 10 wt % EGMA was introduced than neat PLA, while impact strength also enhanced by twentyfold. Ultimately, the toughening mechanism of PLA based polymers was established based on the above analysis, exploring a new way for the extensive application for degradable material.

In this study, biodegradable poly(butylene succinate)/poly(lactic acid) (PBS/PLA) in-situ submicrofibrillar composites with various PLA content were successfully produced by a triple-screw extruder followed by a hot stretching−cold drawing−compression molding process. This study aimed to investigate the effects of dispersed PLA submicro-fibrils on the thermal, mechanical and rheological properties of PBS/PLA composites. Morphological observations demonstrated that the PLA phases are fibrillated to submicro-fibrils in the PBS/PLA composites, and all the PLA submicro-fibrils produced seem to have a uniform diameter of about 200nm. As rheological measurements revealed, at low frequencies, the storage modulus (G’) of PBS/PLA composites has been increased by more than four orders of magnitude with the inclusion of high concentrations (15 wt % and 20 wt %) of PLA submicro-fibrils, which indicates a significant improvement in the elastic responses of PBS melt. Dynamic Mechanical Analysis (DMA) results showed that the glass transition temperature (T_g) of PBS phase slightly shifted to the higher temperature after the inclusion of PLA. DSC experiments proved that fiber morphology of PLA has obvious heterogeneous nucleation effect on the crystallization of PBS. The tensile properties of the PBS/PLA in-situ submicrofibrillar composites are also improved compared to neat PBS.