Gongjin Cheng

In the iron and steel industry, improving the usage amount of New Zealand sea sand ore as a raw material for ironmaking can reduce the production costs of iron and steel enterprises to a certain extent. In this paper, New Zealand sea sand ore without any grinding pretreatment was used as a raw material, oxidized pellets were prepared by using a disc pelletizer, and the effect of sea sand ore on the performance of green pellets and the metallurgical properties of oxidized pellets was investigated. The effects of sea sand ore on the compressive strength, falling strength, compressive strength of oxidized pellets, and reduction performance were mainly investigated. X-Ray Diffraction (XRD) patterns and Scanning Electron Microscope (SEM) analysis methods were used to discuss the influence of sea sand ore on the microstructure of the pellets’ oxidation and reduction process. As the amount of sea sand ore used increased, the compressive strength of green pellets was gradually decreased, and the falling strength of green pellets and the compressive strength of oxidized pellets were gradually increased. When the amount of sea sand ore used was 40%, the reduction swelling index of pellets was 16.31%. The increase of sea sand ore used made the reduction of pellets suppressed and the reduction rate decreased. When the amount of sea sand ore used increased to 40%, the reduction degree of sea sand ore pellets was only 60.06%. The experimental results in this paper provide specific experimental data for the large-scale application of New Zealand sea sand ore in the blast furnace ironmaking process.

Ilmenite is a vital raw material for the production of metal titanium and titanium-containing materials. In this paper, microstructure and chemical transformation of natural ilmenite in air atmosphere were investigated by the analysis of XRF, X-ray diffractometer, and SEM-EDS. Results showed that the untreated ilmenite had three layers after oxidation at 800 °C for 60 min, which were Fe₂O₃, TiO₂ and the inside mixture layer of Fe₂O₃ and TiO₂ in turn. Subsequently, it was roasted at 900 °C, and Fe₂Ti₃O₉ was firstly developed between Fe₂O₃ and TiO₂ layers. With the increase in the roasting time, the Fe₂Ti₃O₉ layer was decomposed into Fe₂TiO₅ and TiO₂, and Fe₂Ti₃O₉ continued to be formed along the diameter direction toward the center of the particle until Fe₂TiO₅ and TiO₂ were formed as the final products in the center of particles. Pseudorutile in natural ilmenite was directly decomposed into TiO₂ and Fe₂O₃ in the roasting process.

The New Zealand sea sand ore is a kind of vanadia–titania magnetite formed by erosion in the coastal zone. Because of its coarse particle size, smooth spherical particles, complex chemical composition, it has been added to sinter as an auxiliary material. Based on the principle of optimizing ore blending to strengthen advantages and weaken disadvantages, this paper used New Zealand sea sand raw ore that has not undergone any pretreatment as the main material and prepared it into oxidized pellets using a disc pelletizer and explored the influence of high-proportion unground sea sand ore on the preparation process and reduction performance of oxidized pellets. The influence of unground sea sand ore on the falling strength, compressive strength, reduction swelling index, and reduction degree of pellets was analyzed by the ICPAES, XRF, XRD, SEM-EDS, and other detection methods, and the change laws and influencing factors of oxidized pellets were analyzed. With the increase of the amount of unground sea sand ore used, the falling strength and compressive strength of the green pellets first decreased and then gradually increased, while the compressive strength of the oxidized pellets first increased and then decreased. At the same time, as the amount of sea sand ore used increased, the reduction process of pellets was restricted. The reduction swelling index and the reduction degree index generally show a downward trend. However, the compressive strength of the pellets gradually increased after reduction. Through the research on the pellet-forming performance and reduction properties of unground sea sand ore, it is shown that when the amount of unground sea sand ore used was 40%, it can still be used as raw material for blast furnace ironmaking. Thus, this research provided specific data support for iron and steel enterprises to improve the ratio of unground sea sand ore and reduce production cost.

The effect of ilmenite with different reduction degrees on the production of ferrotitanium, using a self-propagation high-temperature synthesis method with aluminum as the reducing agent, was investigated. Increasing the degree of reduction not only contributed to lower consumption of aluminum, but also lowered the oxygen content and improved the grades of titanium and iron in the ferrotitanium. The aluminum content of the ferrotitanium increased with an increase in the extent of reduction of ilmenite, so the Al₂O₃ content formed in the slag decreased with the constant addition of CaO and CaF₂ to the Al powder. This decreased relatively the content of high-melting-point CaAl₁₂O₁₉ and increased the contents of low-melting-point CaAl₂O₄ and CaF₂ in the slag, thereby promoting the separation of ferrotitanium and slag. Improving the reduction degree of ilmenite is beneficial to the preparation of ferrotitanium.

Coal-based reduction and magnetic separation behavior of low-grade vanadium-titanium magnetite pellets were studied in this paper. It is found that the metallization degree increased obviously with an increase in the temperature from 1100 °C to 1400 °C. The phase composition transformation was specifically analyzed with X-ray diffraction (XRD). The microscopic examination was carried out with scanning electron microscopy (SEM), and the element composition and distribution were detected with energy dispersive spectroscopy (EDS). It is observed that the amounts of metallic iron particles obviously increased and the accumulation and growing tendency were gradually facilitated with the increase in the temperature from 1100 °C to 1400 °C. It is also found that the titanium oxides were gradually reduced and separated from ferrum-titanium oxides during reduction. In addition, with increasing the temperature from 1200 °C to 1350 °C, silicate phases, especially calcium silicate phases that were transformed from calcium ferrite at 1100 °C, were observed and gradually aggregated. However, at 1400 °C some silicate phases infiltrated into metallic iron, as it appears that the carbides, especially TiC, could probably contribute to the sintering phenomenon becoming serious. The transformation behavior of valuable elements was as follows: Fe₂VO₄ → VO → V → VC; FeTiO₃ (→ FeTi₂O₅) → TiO₂ → TiC; FeCr₂O₄ → Cr → CrC; FeTiO₃ (→ FeTi₂O₅) → Fe_0.5Mg_0.5Ti₂O₅; (Fe₃O₄/FeTiO₃→) FeO → Mg_0.77Fe_0.23O. Through the magnetic separation of coal-based reduced products, it is demonstrated that the separation of Cr, V, Ti, and non-magnetic phases can be preliminarily realized.

The effect of calcium oxide on the crushing strength, reduction, and smelting performance of high-chromium vanadium–titanium magnetite pellets (HCVTMP) was studied in this work. The main characterization methods of an electronic universal testing machine (EUTM), X-ray fluorescent (XRF), inductively-coupled plasma-atomic emission spectroscopy (ICP-AES), X-ray diffraction (XRD), and scanning electron microscope-energy disperse spectroscopy (SEM-EDS) were employed. The crushing strength was affected by the mineral phases generated during oxidative baking and the subsequently-formed pellet microstructures owing to CaO addition. The reduction and smelting properties of HCVTMP with different CaO additives were measured and characterized with different softening-melting-dripping indices. Although HCVTMP showed the highest crushing strength with CaO addition of ca. 2 wt %, more CaO addition may be needed to achieve high permeability of the furnace burdens and a good separation condition of the slag and melted iron. In the formation process of the slag and melted iron, it can be determined that CaO could have a relationship with the transformation behavior of Cr, V, and Ti to some extent, with respect to the predominant chemical composition analysis of ICP-AES and XRF. With the microscopic examination, the restraining formation of Ti(C,N) and the promoting formation of CaTiO₃ are in accordance with the improved melting-dripping indices, including the decrease of the maximum external static load and gas permeability, and the increase of the melting-dripping zone and dripping difficulty.