Ao Li

With the ever-increasing number of large-span shield tunneling projects and the extended operational time, their distinctive internal component issues are becoming more pronounced and exhibiting unique characteristics. In order to reveal the cracking mechanism of concrete on the top of the middle partition wall, based on a large-span shield tunnel section of Nanjing Metro, the crack mode, distribution characteristics, and cracking process of concrete inside tunnel structure were studied by combined field investigation and extended finite element analysis. The results showed that: (1) there were 96 cracks of concrete on the top of the middle partition wall in the interval. Based on the propagation path, number, and shape of cracks, they could be divided into type I, II, III, Y, and Z, with type-Y and type-Z being subtypes of type-I. (2) The crack started at the opposite side of horizontal differential displacement of the flue plate. The development curves of the length and end width of type-I and type-II cracks showed the significant characteristics of three stages. The relationship between crack end width and length was nonlinear, showing that 250 and 225 mm, respectively, were the critical crack lengths growing with the rapid growth of the end width of type-I and type-II cracks. (3) In type-II cracks, the propagation curves of two cracks under the same working condition were consistent, and the spacing of plate joints greatly influenced the length and slope of each stage of the curve. For type-III cracks, the first crack propagation process was basically consistent with type-I and type-II cracks, and the propagation of the other two cracks had obvious brittle characteristics.

Compared with single or twin tunnels, the pressure arch effect of deeply buried, symmetrically distributed triple tunnels are more complex and less studied. In this paper, the arching responses are in-situ measured in the deeply buried, symmetrically distributed triple tunnels of Badaling Great Wall station. Numerical research is subsequently conducted to investigate the formation and development of the pressure arch of triple tunnels. Then, the influencing law of buried depth on pressure arch behavior is systematically studied. Based on monitoring data, the rock pressure distribution is asymmetric about the axis of the triple tunnels, and the arching response of the middle tunnels is more significant than that of the left and right tunnels. According to numerical analysis, a combined large pressure arch may be easily formed across the triple tunnels. The pre-arching and double-arching effects are also numerically observed during triple tunnel excavations. The inner boundary of the pressure arch of the middle tunnel is 14.0 m, nearly two times higher than those of the left and right tunnels. This simulation result indicates that the mechanical state of the middle tunnel is the least desirable. Moreover, the critical arching depth of closely spaced tunnels is 1.75 times that of a single tunnel. Compared with a single tunnel, the support of triple tunnels should be additionally strengthened.

Purpose: The microseismic monitoring technique has great advantages on identifying the location, extent and the mechanism of damage process occurring in rock mass. This study aims to analyze distribution characteristics and the evolution law of excavation damage zone of surrounding rock based on microseismic monitoring data.Design/methodology/approach: In situ test using microseismic monitoring technique is carried out in the large-span transition tunnel of Badaling Great Wall Station of Beijing-Zhangjiakou high-speed railway. An intelligent microseismic monitoring system is built with symmetry monitoring point layout both on the mountain surface and inside the tunnel to achieve three-dimensional and all-round monitoring results.Findings: Microseismic events can be divided into high density area, medium density area and low density area according to the density distribution of microseismic events. The positions where the cumulative distribution frequencies of microseismic events are 60 and 80% are identified as the boundaries between high and medium density areas and between medium and low density areas, respectively. The high density area of microseismic events is regarded as the high excavation damage zone of surrounding rock, which is affected by the grade of surrounding rock and the span of tunnel. The prediction formulas for the depth of high excavation damage zone of surrounding rock at different tunnel positions are given considering these two parameters. The scale of the average moment magnitude parameters of microseismic events is adopted to describe the damage degree of surrounding rock. The strong positive correlation and multistage characteristics between the depth of excavation damage zone and deformation of surrounding rock are revealed. Based on the depth of high excavation damage zone of surrounding rock, the prestressed anchor cable (rod) is designed, and the safety of anchor cable (rod) design parameters is verified by the deformation results of surrounding rock.Originality/value: The research provides a new method to predict the surrounding rock damage zone of large-span tunnel and also provides a reference basis for design parameters of prestressed anchor cable (rod).

A super-span tunnel that has the characteristics of a large excavation area, a small high-span ratio and a significant spatial effect exhibits a complex mechanical response during the excavation process. In this paper, taking the Badaling Great Wall station in Beijing, China as the engineering background, a case study of field monitoring a super-span tunnel has been presented. A typical monitoring section was selected in the super-span transition section of the tunnel and the deformation and forces of both the surrounding rock and the support structures were systematically monitored. The dynamic evolution and the spatial distribution characteristics of the monitoring data, including the internal displacement of the surrounding rock, the tunnel displacement, the contact pressure between the surrounding rock and the primary supports, the contact pressure between the primary and secondary supports, the axial forces in the bolts and cables, the internal forces in both the steel arches and the secondary supports and the internal stresses of the surrounding rock, were analyzed. The results of the monitoring and the analyses have shown that the deformation and the forces acting on both the surrounding rock and the tunnel’s lining are directly related to the construction procedures, the geological conditions and the locations in the super-span tunnel. According to the results, a few suggestions to improve the construction of the tunnel have been proposed.

The platform of the Badaling Great Wall Underground Station consisted of large span triple tunnels. The triple tunnels passed through several major faults. Based on preliminary in situ monitoring, the interaction behavior among triple tunnels was significantly severe, and the original supports failed to meet the safety requirement. Therefore, pipe roof pre-support (PRPS) and curtain grouting pre-reinforcement (CGPR) were used as the pre-construction techniques. By numerical investigation, the pipe diameter, the arrangement angle of PRPS, and the grouting thickness of CGPR were optimized as 108 mm, 150°, and 3 m, respectively. According to numerical results, PRPS predominantly bore loose rock and reduced mean crown settlement (MCS), while CGPR primarily improved the mechanical properties of rock and decreased the pillar plastic ratio (PPR). PRPS and CGPR had complementary advantages in time, space, and mechanical properties. PRPS could timely form a strong arch structure far ahead of the tunnel face, CGPR could effectively restrict the development of plastic zone. They mutually and actively formed a strong permanent ring in front of the tunnel face. After the field application of PRPS and CGPR, the mean surrounding rock pressure reduced by 33.4%, the MCS reduced by 58.7%, and no support damage was observed. The excavation safety was guaranteed.

Three-bench seven-step excavation method (TSEM) has been widely used in large-section loess tunnels for high-speed railway in China. As the most commonly applied pre-supports, pipe roofs and leading ductules are broadly used in the ground reinforcement of loess tunnels. Their application is to ensure face stability and prevent tunnel collapse during construction. This study focused on the impacts of the TSEM on the ground surface settlement (GSS), as well as the tunnel displacement characteristics for the high-speed railway tunnels with large cross-sections in loess ground. Furthermore, the reinforcement effects of the two kinds of pre-supports were compared in this study. In-situ tests for a total of 12 sections were conducted to reveal the GSSs and displacement characteristics for the shallow-buried large-section loess tunnels. The monitoring results showed that the excavation process plays a significant role on the GSSs and tunnel displacements. A maximum value was observed for the tunnel displacement rate at the excavation of the upper and middle benches, where the face instability or collapse were prone to occur. The GSS trough curves were deviated to the early excavation side, with no conformation to the Gauss distribution. After a series of comparisons, we concluded that the pre-reinforcement effect of the pipe roof is better than that of the leading ductule for the loess tunnels.

The drill and blast method is widely used in constructing tunnels in rock. Unfortunately, blasting vibration can damage newly performed shotcrete layers which are major support structures to stabilize surrounding structures. Therefore, investigation of the influence of blasting on shotcrete and determining reasonable distance between blasting work face and shotcrete position is of great importance. In this paper, a large‐span tunnel excavated by drill and blast method acting as a high‐speed railway station has been investigated. Blast vibration in the tunnel was recorded using microseismic monitoring technique. Empirical prediction equations for peak particle velocity (PPV) were obtained through regression analysis based on the obtained monitoring data. The attenuation law of tensile stress imposed on shotcrete layer due to blasting and bond strength of shotcrete‐rock interface was also investigated. Minimum safety distance between shotcrete and blasting positions was calculated based on bond failure criterion. Evolution law considering different factors including blasting charge, rock mass class, and setting time of shotcrete was also obtained, which could be applied to determine blast charge shotcrete arrangements for tunnel constructions in future. The obtained results showed that the safety of shotcrete could be ensured and shotcrete falling off the rock could be prevented under current blast constructions.