Arthur Norman Wilkinson

Carbon nanotubes grafted onto the surfaces of spherical silica gels were incorporated into epoxy polymer to yield nanocomposite. The efficiency of this approach in controlling the dispersion of carbon nanotubes within the epoxy matrices was observed from the scanning electron microscope images, where the nanotubes remained strongly attached to the surface of the gel. As the micron-sized silica introduced a large excluded volume within the polymer matrices, the nanotubes dispersion remained restricted to a region along the silica surface and bundle formation was prevented. This arrangementaided the formation of an electrically conductive network in an epoxy matrix, where the critical percolation threshold (pc) was calculated as pc = 0.5 wt., which is equivalent to 0.16 wt. % nanotubes, as previously determined from thermal gravimetric analysis. The equivalent circuit model to represent the electrical properties was proposed to analyse the interactions between the real impedance (Z’) and imaginary impedance (Z’’) components of the hybrid nanocomposites. The two parallel RC circuits were found to fit the data well, describing the interaction between epoxy and conductive silica–nanotubes hybrid.

In this research study, three carbon fillers of varying dimensionality in the form of graphite (3D), graphite nano-platelets (2D), and multiwall carbon nanotubes (1D) were incorporated into a matrix of poly (ethylene terephthalate), forming carbon-reinforced polymer composites. Melt compounding was followed by compression moulding and then a quenching process for some of the samples to inhibit crystallization. The samples were analysed using dynamic mechanical thermal analysis (DMTA) and scanning electron microscopy (SEM), considering the dimensionality and loading of the carbon fillers. The dynamic mechanical analysis revealed a similar decline of storage moduli for all composites during the glassy to rubbery transition. However, storage moduli values at room temperature increased with higher loading of nano-fillers but only to a certain level; followed by a reduction attributed to the formation of agglomerates of nanotubes and/or rolled up of nano-platelets, as observed by SEM. Much greater reinforcement was observed for the carbon nanotubes compared to the graphite and or the graphite nano-platelets. The quenched PET samples showed significant changes in their dynamic mechanical properties due to both filler addition and to cold crystallization during the DMTA heating cycle. The magnitude of changes due to filler dimensionality was found to follow the order: 1D > 2D > 3D, this carbon filler with lower dimensionality have a more significant effect on the viscoelastic properties of polymer composite materials.

The aim of this work was to improve the processability of triglycidyl-p-aminophenol (TGPAP) epoxy resin. To achieve this improvement, a diluent, the diglycidyl ether of bisphenol F (DGEBF or BPF), was added to TGPAP, and the blended epoxy was then cured with 4, 4′-diaminodiphenyl sulfones (DDS). A response surface methodology (RSM) was used, with the target response being to achieve a blended resin with a high glass transition temperature (T_g) and maximum pot life (or processing window, PW). Characterization through dynamic mechanical thermal analysis (DMTA) and using a rheometer indicated that the optimum formulation was obtained at 55.6 wt.% of BPF and a stoichiometric ratio of 0.60. Both values were predicted to give T_g at 180 °C and a processing window of up to 136.1 min. The predicted values were verified, with the obtained T_g and processing window (PW) being 181.2 ± 0.8 °C and 140 min, respectively, which is close to the values predicted using the RSM.

Poly(ethylene terephthalate)/graphite (PET/G) micro-composites were fabricated by the melt compounding method using a minilab extruder. The carbon fillers were found to act as nucleating agents for the PET matrix and hence accelerated crystallization and increased the degree of crystallinity. TGA showed that carbon fillers improved the resistance to thermal and thermo-oxidative degradation under both air and nitrogen atmospheres. However, a poor agreement was observed at higher loadings of the filler where the composites displayed reduced reinforcement efficiency. The results demonstrate that the addition of graphite at loading >14.5 wt.% made electrically conductive composites. It was calculated that the electric conductivities of PET/graphite micro-composites were enhanced, above the percolation threshold values by two orders of magnitudes compared to the PET matrix. The minimum value of conductivity required to avoid electrostatic charge application of an insulating polymer was achieved, just above the threshold values. The addition of graphite also improved thermal stability of PET, accelerated its crystallization process and increased the degree of crystallinity. Microscopic results exhibit no indication of aggregations at 2 wt.% graphite, whereas more agglomeration and rolling up could be seen as the graphite content was increased in the PET matrix (in particular, above the percolation threshold value). Furthermore, based on the mechanical experimental characterization of the PET/graphite micro-composites, a large deformation-based mathematical model is proposed for material behavior predictions. The model fits well the experimental data and predicts other mechanical data that are not included in the parameter identification.