Mohd Fathullah Ghazali

This review highlights the recent advancements in surface coatings that are crucial for fire retardancy and abrasion resistance. Developments in fire-retardant coatings have introduced formulations that enhance thermal stability and improve combustion resistance. Simultaneously, innovations in abrasive materials focus on durable, high-strength, and heat-resistant compositions suited to demanding industrial applications. These trends reveal a growing need for sustainable, high-performance alternatives to traditional materials. Geopolymers are emerging as a promising solution, environmental compatibility, and superior performance to deliver coatings that excel in both fire protection and wear resistance. This review consolidates findings across fire protection and abrasive applications, emphasizing the role of geopolymer technology in developing coatings that can withstand both fire and mechanical wear. Future directions include optimizing geopolymer formulations to further enhance their resilience, making them adaptable to varied high-demand applications.

Light-powered micromotors are a new type of micromotor that can be used for water purification treatment. This paper focuses on the synthesis processes and its application in water remediation. This mini review will highlight the great potential of these light powered micromotor as well as the significance of preparing them for environmental applications. Photocatalytic micromotors or light-powered micromotors have been intensively researched over the last several years for several applications, such as environmental remediation, biomedicine and micropumps. It has been found that conventional wastewater treatment is commercially inefficient in water remediation. The emphasis then was on a new solution of using micromotor as a potential replacement for water remediation. Many studies have been carried out over the years on the synthesis of these light-powered micromotors, which revolves around the materials used, and applications. This paper, therefore, reflects on the advancement of light-powered micromotors and will be concentrating on the synthesis processes and its application in water remediation. This mini-review will highlight the great potential of these light-driven micromotors as well as the significance of preparing them for environmental applications.

The effect of the incorporation of dolomite based geopolymer on the tensile and flexural properties of glass fibre reinforced epoxy composite were investigated. Composites containing different weight percentages of fillers (2.5, 5.0 and 7.5 wt.%) were fabricated using hand lay-up and vacuum bagging techniques. The experimental results showed that the dolomite based geopolymer contributed to the detrimental effect on tensile strength of the composite with 2.5 wt.% incorporation of the filler contributed to the least detrimental effect. 2.5 wt.% incorporation of dolomite based geopolymer meanwhile improved flexural strength by 13.04%.

This research uses Autodesk Moldflow Insight (AMI) software to simulate the injection moulding process (IMP) parameters setting in order to reduce shrinkage. To This research uses Autodesk Moldflow Insight (AMI) software to simulate the injection moulding process (IMP) parameters setting in order to reduce shrinkage. To

In the pursuit of achieving zero emissions, exploring the concept of recycling metal waste from industries and workshops (i.e., waste-free) is essential. This is because metal recycling not only helps conserve natural resources but also requires less energy as compared to the production of new products from virgin raw materials. The use of metal scrap in rapid tooling (RT) for injection molding is an interesting and viable approach. Recycling methods enable the recovery of valuable metal powders from various sources, such as electronic, industrial, and automobile scrap. Mechanical alloying is a potential opportunity for sustainable powder production as it has the capability to convert various starting materials with different initial sizes into powder particles through the ball milling process. Nevertheless, parameter factors, such as the type of ball milling, ball-to-powder ratio (BPR), rotation speed, grinding period, size and shape of the milling media, and process control agent (PCA), can influence the quality and characteristics of the metal powders produced. Despite potential drawbacks and environmental impacts, this process can still be a valuable method for recycling metals into powders. Further research is required to optimize the process. Furthermore, ball milling has been widely used in various industries, including recycling and metal mold production, to improve product properties in an environmentally friendly way. This review found that ball milling is the best tool for reducing the particle size of recycled metal chips and creating new metal powders to enhance mechanical properties and novelty for mold additive manufacturing (MAM) applications. Therefore, it is necessary to conduct further research on various parameters associated with ball milling to optimize the process of converting recycled copper chips into powder. This research will assist in attaining the highest level of efficiency and effectiveness in particle size reduction and powder quality. Lastly, this review also presents potential avenues for future research by exploring the application of RT in the ball milling technique.

The costs and effects of twenty workplace accidents are reported in this report. The research was commissioned by the Health and Safety Authority and conducted by an institution in 2007. The purpose of the scientific research was to explore the impact of workplace accidents using a case study approach. The results are intended to enrich the prior quantitative studies provided by the Health and Safety Authority and to inform the Authority of future promotional campaigns. The methodological objective was to detect the financial, physical and psychological consequences that accidents at work may have for employers and employees. The technique involved interviewing and presenting the results as case studies of the injured staff and their employers (or agents).

This paper reports a review and analysis using HIRARC based on a case study of evaluating the workplace hazard and safety in the industries. From the case studies, a HIRARC Analysis was developed by highlighting at least three potential hazards. The score from the analysis was presented in the form of PARETO analysis to rank the priorities to be solved. Each hazard identified in the analysis need to be proposed by a solution according the Hierarchy of Controls. Lastly, a Plan-Do-Check-Act (PDCA) is suggested for the employer in sustaining a safety workplace.

Geopolymers have been intensively explored over the past several decades and considered as green materials and may be synthesised from natural sources and wastes. Global attention has been generated by the use of kaolin and calcined kaolin in the production of ceramics, green cement, and concrete for the construction industry and composite materials. The previous findings on ceramic geopolymer mix design and factors affecting their suitability as green ceramics are reviewed. It has been found that kaolin offers significant benefit for ceramic geopolymer applications, including excellent chemical resistance, good mechanical properties, and good thermal properties that allow it to sinter at a low temperature, 200 °C. The review showed that ceramic geopolymers can be made from kaolin with a low calcination temperature that have similar properties to those made from high calcined temperature. However, the choice of alkali activator and chemical composition should be carefully investigated, especially under normal curing conditions, 27 °C. A comprehensive review of the properties of kaolin ceramic geopolymers is also presented, including compressive strength, chemical composition, morphological, and phase analysis. This review also highlights recent findings on the range of sintering temperature in the ceramic geopolymer field which should be performed between 600 °C and 1200 °C. A brief understanding of kaolin geopolymers with a few types of reinforcement towards property enhancement were covered. To improve toughness, the role of zirconia was highlighted. The addition of zirconia between 10% and 40% in geopolymer materials promises better properties and the mechanism reaction is presented. Findings from the review should be used to identify potential strategies that could develop the performance of the kaolin ceramic geopolymers industry in the electronics industry, cement, and biomedical materials.

The design of furniture products is influenced by increasing consumer interest in green products and sustainability values. However, although the demand for sustainable furniture products is high, the standardization of sustainability characteristics in furniture design has still not been achieved. A thorough literature review was conducted, which considered various sustainability characteristics that apply in industries that design furniture. This review paper aimed to identify common sustainability characteristics so that a new standard for furniture industries can be established. In this review, numerous themes were explored relating to design guidelines, design criteria, design preferences, design optimization, design evaluation and assessment, design decision making, strategic planning, design strategies, the integration of eco-design, and eco-design tools. A total of 137 articles were reviewed regarding their sustainability characteristics according to the triple bottom-line framework for a relevant product sector. Due to the limited reports on the sustainability characteristics of furniture design activities, this paper also tried to include common sustainability characteristics of non-furniture products that are available on the market. Through the review, 10 sustainability characteristics were identified for the environment, 17 for the economy, and 16 for the social dimension as being common among manufacturers when designing their products. A further in-depth analysis was conducted by mapping the characteristics to those that were significantly implemented in the design process, of which five (5) were environmental, two (2) were economic, and five (5) were social sustainability characteristics. This review is significant in helping furniture designers to use appropriate and effective sustainability standards in the design and manufacture of products that meet customers’ demands. Previous literature reviews have not clearly measured the triple bottom line. Furthermore, no definite characteristics were proposed in previous works regarding wooden furniture design, leaving a gap to be closed by future works.

The increasing needs of using aluminum epoxy composite as a replacement to solid metal rapid prototyping has opened to interests in optimizing its machining processes. This paper reported on the success of optimizing the surface roughness of aluminium epoxy composite using milling process along with a new finding on the best combination parameters. Taguchi method was used as the optimization method whereas spindle speed, feed rate, and depth of cut were set as input factors using an L9 Orthogonal Array. Analysis of Variance was used to identify the significant factors influencing the surface roughness. Experiment was conducted in dry condition using a vertical milling machine and the surface roughness after the machining was evaluated. Optimum combination of cutting parameters was identified after the finest surface roughness (response) based on the signal-to-noise ratio calculated. Cutting parameters selected after preliminary testing are cutting speeds of (2000, 3000 and 4000) rpm, feed rate (300, 400 and 500) mm/min, and cutting depth (0.15, 0.20, and 0.25) mm. The result showed that cutting speed had the largest percentage contribution to surface roughness with 69% and the second highest contribution was feed rate with 22% and depth of cut at 9%. The spindle speed was found as the most significant factor influencing the quality of surface roughness. The result is significant particularly in providing important guidelines for industries in selecting the right combination of parameters as well as to be cautious with the most significant factor affecting the milling process of metal epoxy composite.