Yun Seon Lee

In this study, we investigated the synergistic effects of thermally conductive hybrid carbonaceous fillers of mesophase pitch-based carbon fibers (MPCFs) and reduced graphene oxides (rGOs) on the thermal conductivity of polymer matrix composites. Micro-sized MPCFs with different lengths (50 μm, 200 μm, and 6 mm) and nano-sized rGOs were used as the thermally conductive fillers used for the preparation of the heat-dissipation polymer composites. For all MPCF fillers with a different length, the thermal conductivity values of the MPCF/epoxy composites were proportional to the MPCF length and loading amount (0–50 wt%) of MPCFs. For an MPCF:rGO weight ratio of 49:1 (total loading amount of 50 wt%), the thermal conductivity values of MPCF-rGO/epoxy composites loaded with MPCFs of 50 μm, 200 μm, and 6 mm increased from 5.56 to 7.98 W/mK (approximately 44% increase), from 7.36 to 9.80 W/mK (approximately 33% increase), and from 11.53 to 12.58 W/mK (approximately 9% increase) compared to the MPCF/epoxy composites, respectively, indicating the synergistic effect on the thermal conductivity enhancement. The rGOs in the MPCF-rGO/epoxy composites acted as thermal bridges between neighboring MPCFs, resulting in the formation of effective heat transfer pathways. In contrast, the MPCF-rGO/epoxy composites with MPCF:rGO weight ratios of 48:2 and 47:3 decreased the synergistic effect more significantly compared to rGO content of 1 wt%, which is associated with the agglomeration of rGO nanoparticles. The synergistic effect was inversely proportional to the MPCF length. A theoretical approach, the modified Mori-Tanaka model, was used to estimate the thermal conductivity values of the MPCF-rGO/epoxy composites, which were in agreement with the experimentally measured values for MPCF-rGO/epoxy composites loaded with short MPCF lengths of 50 and 200 μm.

We investigated the heat transfer behavior of thermally conductive networks with one-dimensional carbon materials to design effective heat transfer pathways for hybrid filler systems of polymer matrix composites. Nano-sized few-walled carbon nanotubes (FWCNTs) and micro-sized mesophase pitch-based carbon fibers (MPCFs) were used as the thermally conductive materials. The bulk density and thermal conductivity of the FWCNT films increased proportionally with the ultrasonication time due to the enhanced dispersibility of the FWCNTs in an ethanol solvent. The ultrasonication-induced densification of the FWCNT films led to the effective formation of filler-to-filler connections, resulting in improved thermal conductivity. The thermal conductivity of the FWCNT-MPCF hybrid films was proportional to the MPCF content (maximum thermal conductivity at an MPCF content of 60 wt %), indicating the synergistic effect on the thermal conductivity enhancement. Moreover, the MPCF-to-MPCF heat transfer pathways in the FWCNT-MPCF hybrid films were the most effective in achieving high thermal conductivity due to the smaller interfacial area and shorter heat transfer pathway of the MPCFs. The FWCNTs could act as thermal bridges between neighboring MPCFs for effective heat transfer. Furthermore, the incorporation of Ag nanoparticles of approximately 300 nm into the FWCNT-MPCF hybrid film dramatically enhanced the thermal conductivity, which was closely related to a decreased thermal interfacial resistance at the intersection points between the materials. Epoxy-based composites loaded with the FWCNTs, MPCFs, FWCNT-MPCF hybrids, and FWCNT-MPCF-Ag hybrid fillers were also fabricated. A similar trend in thermal conductivity was observed in the polymer matrix composite with carbon-based hybrid films.

MXene and graphene based thin, flexible and low-density composite were prepared by cost effective spray coating and solvent casting method. The fabricated composite was characterized using Raman spectroscopy, X-ray diffraction (XRD), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and energy dispersive X-ray (EDX). The prepared composites showed hydrophobic nature with higher contact angle of 126°, −43 mN·m⁻¹ wetting energy, −116 mN·m⁻¹ spreading Coefficient and 30 mN·m⁻¹ lowest work of adhesion. The composites displayed excellent conductivity of 13.68 S·cm⁻¹ with 3.1 Ω·sq⁻¹ lowest sheet resistance. All the composites showed an outstanding thermal stability and constrain highest weight lost until 400 °C. The MXene-graphene foam exhibited excellent EMI shielding of 53.8 dB (99.999%) with reflection of 13.10 dB and absorption of 43.38 dB in 8–12.4 GHz. The single coated carbon fabric displayed outstanding absolute shielding effectiveness of 35,369.82 dB·cm²·g⁻¹. The above results lead perspective applications such as aeronautics, radars, air travels, mobile phones, handy electronics and military applications.

A series of multi-walled carbon nanotube (MWCNT) coated carbon fabrics was fabricated using a facile dip coating process, and their performance in electrical conductivity, thermal stability, tensile strength, electromagnetic interference (EMI) and shielding effectiveness (SE) was investigated. A solution of MWCNT oxide and sodium dodecyl sulfate (SDS) in water was used in the coating process. MWCNTs were observed to coat the surfaces of carbon fibers and to fill the pores in the carbon fabric. Electrical conductivity of the composites was 16.42 S cm⁻¹. An EMI shielding effectiveness of 37 dB at 2 GHz was achieved with a single layer of C/C composites, whereas the double layers resulted in 68 dB EMI SE at 2.7 GHz. Fabricated composites had a specific SE of 486.54 dB cm³ g⁻¹ and an absolute SE of approximately 35,000 dB cm² g⁻¹. According to the above results, MWCNT coated C/C composites have the potential to be used in advanced shielding applications such as aerospace and auto mobile electronic devices.