Jakub Husar

As the demand for biodiesel continues to rise, there is a pressing need for efficient and continuous monitoring of the transesterification reaction at the industrial level. However, there is a lack of straightforward online monitoring methods capable of accurately following the course of ethanolysis under various reaction conditions. In this work, simple linear regression (SLR) and multiple linear regression (MLR) models were developed to assess Fourier transform infrared spectroscopy (FTIR) data from a continuous flow cell, enabling real-time ethanolysis monitoring without sample pretreatment. Gas chromatography (GC) was utilised as the reference method to accurately characterise the reaction mixture’s composition during ethanolysis. Extensive correlation analysis was performed to identify spectra regions where the reaction system’s state changes are observable. The gained regions were subsequently applied in the linear regression model’s development. This novel approach resulted in the performance of simple linear regression comparable to complex partial least squares (PLS) regression model (RMSEP = 2.11). The developed online monitoring system was validated in a wide range of reaction conditions (40–60 °C; 0.25–1.0% w/w NaOH); it effectively identifies dynamic changes in the ethanolysis process and confirms achieving the threshold value of ester content set by EU regulation directly in the production process.

The modification of polymer materials’ useful properties can be applicable in many industrial areas due to the ability to make commodity and technical plastics (plastics that offer many benefits, such as processability, by injection molding) useful in more demanding applications. In the case of injection-molded parts, one of the most suitable methods for modification appears to be high-energy irradiation, which is currently used primarily for the modification of mechanical and thermal properties. However, well-chosen doses can effectively modify the properties of the surface layer as well. The purpose of this study is to provide a complex description of high-energy radiation’s (β radiation) influence on the useful properties of injection-molded parts made from common polymers. The results indicate that β radiation initiates the cross-linking process in material and leads to improved mechanical properties. Besides the cross-linking process, the material also experiences oxidation, which influences the properties of the surface layer. Based on the measured results, the main outputs of this study are appropriately designed regression models that determine the optimal dose of radiation.