Yahya Al-Salik

Fiber sizing is one of the most important components in manufacturing composites by affecting mechanical properties, including strength and stiffness. The sizing of manmade fibers offers many advantages, such as improving fiber/matrix adhesion and bonding properties, protecting fiber surfaces from damage during the processing and weaving stages, and enhancing the surface wettability of polymer matrices. In this work, the influence of fiber sizing levels on carbon fibers’ (CFs) mechanical properties is reported at room temperature using single fiber tensile testing (Favimat+), single fiber pullout testing (SFPO), and interfacial elemental analysis by X-ray photoelectron spectroscopy (XPS). Standard modulus CFs (7 ± 0.2 μm in diameter) were sized using two commercially available Michelman sizing formulations. The average solid content for each sizing formulation was 26.3 ± 0.2% and 34.1 ± 0.2%, respectively. HEXION RIMR 135 with curing agent RIMH 137 was used as a model thermoset epoxy matrix during SFPO measurements. A predictive engineering fiber sizing methodology was also developed. Sizing amounts of 0.5, 1, and 2 wt.% on the fiber surface were achieved for both sizing formulations. For each fiber size level, 50 single-fiber tensile testing experiments and 20 single-fiber pull-out tests were conducted. The ultimate tensile strength (σ_ult) of the carbon fibers and the interfacial shear strength (τ_app) of the single fiber composite were analyzed. The sizing levels’ effect on interfacial shear stress and the O/C (Oxygen/Carbon) surface composition ratio was investigated. Based on our experimental findings, an increase of 6% in fiber performance was recorded for ultimate tensile and interfacial shear strengths. As a result, generalized fiber sizing and characterization methods were established. These developed methods can be used to characterize the strength and interfacial shear strength of manmade fibers with different sizing formulations and solid contents irrespective of the matrix, i.e., thermoset or thermoplastic.

It is well known that fiber sizing is one of the most important component in the manufacturing of composites, and it does affect the mechanical properties including strength and stiffness. In this work, the influence of fiber sizing levels on the mechanical properties of carbon fibers (CF) is reported at room temperature by using single fiber tensile testing (Favimat+), single fiber pullout testing (SFPO), and interfacial elemental analysis using X-ray photoelectron spectroscopy (XPS). Standard modulus of CF (7±0.2 μm in diameter) were sized using two Michelman commercially available sizing formulations. The average solid content for each sizing formulation is 26.3 ± 0.2% and 34.1 ± 0.2%, respectively. HEXION RIMR 135 with curing agent RIMH 137 was used as a model thermoset epoxy matrix during the SFPO measurements. A predictive engineering fiber sizing methodology is also developed. Sizing amounts of 0.5, 1, and 2 wt. % on the surface of the fiber is achieved for both sizing formulations. For each fiber sizing level, 50 single fiber tensile testing experiments and 20 single fiber pull-out tests were conducted. The ultimate tensile strength (σult) of the carbon fibers and the interfacial shear strength (τ_app) of the single fiber composite were analyzed. it is also investigated the effect of the sizing levels on the interfacial shear stress and the O/C (Oxygen/Carbon) surface composition ratio. As a result, generalized fiber sizing and characterization methods were established. The developed methods can be used to characterize the strength and interfacial shear strength of any man-made fibers with different sizing formulations and solid contents, irrespective of the matrix i.e. thermoset or thermoplastic.

Metal/semiconductor interactions affect electron transfer rates and this is central to photocatalytic hydrogen ion reduction. While this interaction has been studied in great detail on metal oxide semiconductors, not much is known of Au particles on top of polymeric semiconductors. The effects of gold nanoparticle size and dispersion on top of g-C₃N₄ were studied by core and valence level spectroscopy and transmission electron microscopy in addition to catalytic tests. The as-prepared, non-calcined catalysts displayed Au particles with uniform dimension (mean particle size = 1.8 nm) and multiple electronic states: XPS Au 4f_7/2 lines at 84.9 and 87.1 eV (each with a spin–orbit splitting of 3.6–3.7 eV). These particles, which did not show localized surface plasmon resonance (LSPR), before the reaction, doubled in size after the reaction giving a pronounced LSPR at about 550 nm. The effect of the heating environment on these particles (in air or in H₂) was further investigated. While heating in H₂ gave Au nanoparticles of different shapes, heating under O₂ gave exclusively spherical particles. Similar activity towards photocatalytic hydrogen ion reduction under UV excitation was seen in both cases, however. XPS Au 4f analyses indicated that an increase in deposition time, during catalyst preparation, resulted in an increase in the initial fraction of oxidized gold particles, which were easily reduced under hydrogen. The valence band region for Au/gC₃N₄ was further studied in an effort to compare it to what is already known for Au/metal oxide semiconductors. A shift of over 2 eV for the Au 5d doublets was noticed between reduced and oxidized gold particles with mean particle sizes between 2 and 6 nm, which is consistent with the final state effect. A narrow range of gold loading for optimal catalytic performance was seen, where it seems that a density of one Au particle per 10 × 10 nm² is the most suitable. Particle size and shape had a minor effect on performance, which may indicate the absence of a plasmonic effect on the reaction rate.