Stephanie I. Rosenbloom

Thermoplastics and thermoplastic elastomers compose roughly 80 percent of all polymeric materials manufactured today and play an important role in numerous sectors of modern society. While the effects of molecular weight and dispersity (Ð) on the tensile and rheological properties of these materials are well‐known, only recent studies have evidenced the profound influence of the shape of the molecular weight distribution (MWD) on polymer properties. This development is largely due to the emergence of new synthetic strategies to control higher moments of the MWD. In this Perspective, we describe recent advancements by our group in understanding the effect of MWD shape on the mechanical and rheological properties of thermoplastics and thermoplastic elastomers. We highlight means to exploit MWD shape for improved processability and performance and discuss future directions in this field.

Metered additions of chain transfer agents are used to control molecular weight distribution (MWD) features in reversible addition-fragmentation chain-transfer polymerizations, giving polymers with tailored MWD shapes and dispersities as high as 6.2.

Plastic production continually increases its share of global oil consumption. Thermoplastic elastomers (TPEs) are a necessary component of many industries, from automotive and construction to healthcare and medical devices. To reduce the environmental burden of TPE production on the world, we developed two new ABA triblock copolymers synthesized through cationic reversable addition–fragmentation chain transfer (RAFT) polymerization from renewable monomers. Using poly(isobutyl vinyl ether) (PIBVE) as the soft block and either poly(p-methoxystyrene) (PMOS) or poly(2,3-dihydrofuran) (PDHF) as the hard blocks, we produced triblock copolymers with varying volume fractions and characterized their material properties. PDHF-PIBVE-PDHF is sourced almost entirely from simple alcohols and exhibits mechanical properties comparable to those of commercial TPEs. This effort demonstrates the utility of cationic RAFT for the production of sustainable TPEs.

The ability to change polymer properties has in the past largely been a factor of modulating the molecular weight, molecular weight distribution breadth, crosslinking, or branching. The use of controlled MWD shape has recently emerged as a promising avenue towards modifying polymer properties. Taking advantage of molecular weight distribution shape, we report a simple and efficient approach for tuning material properties in polystyrene-block-polyisoprene-block-polystyrene (SIS) thermoplastic elastomers (TPEs). We find that the skew of the MWD function governs tensile properties and can be used as a handle to predictably vary polymer toughness while reducing energy dissipation.