Jianming Zhang

The transfer of stretchable electrodes or devices from one substrate to another thin elastomer is challenging as the elastic stamp often yields a huge strain beyond the stretchability limit of the electrodes at the debonded interface. This will not happen if the stamp is rigid. However, a rigid material cannot be used as the substrate for stretchable electrodes. Herein, silk fibroin with tunable rigidity (Young's modulus can be changed from 134 kPa to 1.84 GPa by controlling the relative humidity) is used to transfer highly stretchable metal networks as highly conformable epidermal electrodes. The silk fibroin stamp is tuned to be rigid during peeling, and then be soft and highly stretchable as a substrate when laminated on moisturized human skin. In addition, the epidermal electrodes exhibit no skin irritation or inflammation after attaching for over 10 d. The high compliance results in a lower interface impedance and lower noises of the electrode in measuring electromyographic signals, compared with commercial Ag‐AgCl gel electrodes. The strategy of tuning the rigidity at different stages of transfer is a general method that can be extended to the transfer of other stretchable electrodes and devices for epidermal electronics, human machine interfaces, and soft robotics.

A wearable supercapacitor achieved high transparency of 82.1% and an excellent areal capacitance of 0.53 mF cm ⁻² , together with high stretchability (160% strain).

The next generation of flexible electronics will require highly stretchable and transparent electrodes, many of which consist of a relatively stiff metal network (or carbon materials) and an underlying soft substrate. Typically, such a stiff–soft bilayer suffers from wrinkling or folding when subjected to strains, causing high surface roughness and seriously deteriorated optical transparency. In this work, a network with a giant effective Poisson's ratio on a soft substrate is found to be under biaxial tension upon deformation, and thus does not wrinkle or fold, but maintains smooth surfaces and high transparency. Soft tactile sensors employing such network electrodes exhibit high transparency and low fatigue over many stretching cycles. Such a giant Poisson's ratio has the same effect in other systems. This work offers a new understanding of surface instabilities and a general strategy to prevent them not only in flexible electronics, but also in other materials and mechanical structures that require flat surfaces.

Skin-like electronics ask for materials that are conducting, soft, intrinsically stretchable and highly robust. However, electronic devices often consist of multilayers, and the failure of the electronic devices mostly starts from the debonding of the layers due to poor interfacial adhesion and large mechanical mismatch. Herein, we introduce a fully organic and intrinsically stretchable electrode that achieves high robustness by grafting the substrate to improve the interfacial adhesion, and by introducing deep folds and wrinkles to improve the stretchability. The electrode exhibits a sheet resistance of 90 Ω/□ and negligible change in resistance at strains up to 100%, and shows no fatigue over 10,000 cyclic stretches to 100% strain. An iontronic skin with the electrodes is capable of detecting tiny objects exemplified by walking ants or fruit flies weighting less than 1 mg, and the device can be cyclically stretched to 30% for 1000 times without fatigue. The high robustness and stretchability of the fully organic iontronic skin lie in the wrinkle structures, small mechanical mismatch, and high interfacial strength among different layers. This work offers a general way to fabricate highly stretchable and robust devices.

Polymers with superior mechanical properties are desirable in many applications. In this work, polyethylene (PE) films reinforced with exfoliated thermally reduced graphene oxide (TrGO) fabricated using a roll-to-roll hot-drawing process are shown to have outstanding mechanical properties. The specific ultimate tensile strength and Young’s modulus of PE/TrGO films increased monotonically with the drawing ratio and TrGO filler fraction, reaching up to 3.2 ± 0.5 and 109.3 ± 12.7 GPa, respectively, with a drawing ratio of 60× and a very low TrGO weight fraction of 1%. These values represent by far the highest reported to date for a polymer/graphene composite. Experimental characterizations indicate that as the polymer films are drawn, TrGO fillers are exfoliated, which is further confirmed by molecular dynamics (MD) simulations. Exfoliation increases the specific area of the TrGO fillers in contact with the PE matrix molecules. Molecular dynamics simulations show that the PE–TrGO interaction is stronger than the PE–PE intermolecular van der Waals interaction, which enhances load transfer from PE to TrGO and leverages the ultrahigh mechanical properties of TrGO.

Nature has long offered human beings with useful materials. Herein, plant materials including flowers and leaves have been directly used as the dielectric material in flexible capacitive electronic skin (e‐skin), which simply consists of a dried flower petal or leaf sandwiched by two flexible electrodes. The plant material is a 3D cell wall network which plays like a compressible metamaterial that elastically collapses upon pressing plus some specific surface structures, and thus the device can sensitively respond to pressure. The device works over a broad‐pressure range from 0.6 Pa to 115 kPa with a maximum sensitivity of 1.54 kPa⁻¹, and shows high stability over 5000 cyclic pressings or bends. The natural‐material‐based e‐skin has been applied in touch sensing, motion monitoring, gas flow detection, and the spatial distribution of pressure. As the foam‐like structure is ubiquitous in plants, a general strategy for a green, cost‐effective, and scalable approach to make flexible e‐skins is offered here.

Flexible electronic skins (e‐skins) with high sensitivity and broad‐range pressure sensing are highly desired in artificial intelligence, and human–machine interaction. Capacitive‐type e‐skins have a simple configuration, but the change in dimensions of the dielectric layer is often quite limited, although introducing surface microstructures might improve the sensitivity in some extent. Moreover, such surface structures typically require costly microfabrication methods to fabricate. Here, a low‐cost microstructured ionic gel (MIG) with uniform cone‐like surface microstructures for high‐performance capacitive e‐skins is reported. The MIG film is templated from a Calathea zebrine leaf using soft lithography, and sandwiched by two flexible electrodes. The device exhibits a low limit of detection down to 0.1 Pa, a ultrahigh sensitivity of 54.31 kPa⁻¹ in the low pressure regime (−1 over a broad‐range pressure from 0.1 Pa to 115 kPa. Electric double layers (EDL) form on both the top and bottom interfaces, and the area of EDL of the rough interface increases as the cones are compressed. Such ionic skins with biomimetic gel templated Calathea zebrine leaf allow for sensitive tactile sensing in the applications of human–machine interaction.

Highly sensitive flexible tactile sensors that can be fabricated in a low cost and efficient way are in great demand for intelligent soft robotics and friendly human–machine interaction. Herein, a highly sensitive flexible tactile sensor is developed by using bionic micropatterned polydimethylsiloxane (m‐PDMS) replicated from lotus leaf. The m‐PDMS substrate consists of high‐aspect‐ratio and low‐density microtowers, and is covered by ultrathin silver nanowires as a bottom electrode. The capacitive sensing device is constructed by sandwiching the bottom electrode, a colorless polyimides dielectric layer, and a top electrode, and exhibits a high sensitivity of ≈1.2 k Pa⁻¹, a ultralow limit of detection <0.8 Pa, and a fast response time of 36 ms. The finite‐elemental analysis indicates that the sparse and high‐aspect‐ratio microtowers are critical to achieve high sensitivity, low limit of detection, and fast response to external stimulus. The flexible tactile sensor also exhibits high robustness: it can be tested for at least 100 000 cycles without showing fatigue. More importantly, the flexible tactile sensors are potentially useful in intelligent soft robots, health monitoring, and motion detection. Besides, the fabrication strategy may offer a guideline to design other microstructures for improving the performance of flexible tactile sensors.