Hoon Moon

The present study investigated the influence of the hybridization of steel and polyolefin fiber on the mechanical performance and chloride ion penetration of base concrete designed for marine shotcreting purposes. The purpose of fiber hybridization is to reduce the risk of corrosion that might occur during service life. Sets of hybrid fiber reinforced base concrete, whose water to binder ratio was 0.338, were prepared. The fiber contents in the base concrete were 0.54 and 1.08 vol%, and the volume proportion of polyolefin fiber in the hybrid fiber varied from 0 to 100%. Although the effect of fiber hybridization was not clearly observed from the compressive strength, a synergetic effect which increased both the flexural strength and toughness occurred at a fiber content of 1.08 vol%. The optimum ratio of steel and polyolefin fiber was 50:50. With respect to chloride ion penetration, an increasing amount of steel fiber increased the amount of current passing through the base concrete specimen due to the presence of electrically conductive steel fiber. However, chloride ion diffusivity was not greatly affected by the presence of steel fiber.

The presence of free lime and periclase in converter slag prevents it from directly being utilized as a source of concrete aggregate due to the deleterious expansion caused by reaction of free lime and periclase. In general, a six-month aging period is suggested in order to avoid any potential problems, but it is a tedious process that requires a long period of time. In this work, supercritical CO₂ (SCD) was used to reduce the aging period down to one day or so. Since SCD creates a more aggressive environment for reaction, it can directly attack the surface of free lime and periclase to induce expansive reaction before using converter slag as concrete aggregate. According to the experimental results, the surface of converter slag was successfully carbonated by SCD, showing 7.80% of CO₂ uptake by weight of converter slag. It was found that the mortar bar made of reacted converter slag reduced the amount of expansion. The 28-day compressive strength of mortar with converter slag was slightly reduced after reaction with SCD, but it was still 32% higher than mortar made of conventional sand.

Blast furnace slag (SL) is an amorphous calcium aluminosilicate material that exhibits both pozzolanic and latent hydraulic activities. It has been successfully used to reduce the heat of hydration in mass concrete. However, SL currently available in the market generally experiences pre-treatment to increase its reactivity to be closer to that of portland cement. Therefore, using such pre-treated SL may not be applicable for reducing the heat of hydration in mass concrete. In this work, the adiabatic and semi-adiabatic temperature rise of concretes with 20% and 40% SL (mass replacement of cement) containing calcium sulfate were investigated. Isothermal calorimetry and thermal analysis (TGA) were used to study the hydration kinetics of cement paste at 23 and 50 °C. Results were compared with those with control cement and 20% replacements of silica fume, fly ash, and metakaolin. Results obtained from adiabatic calorimetry and isothermal calorimetry testing showed that the concrete with SL had somewhat higher maximum temperature rise and heat release compared to other materials, regardless of SL replacement levels. However, there was a delay in time to reach maximum temperature with increasing SL replacement level. At 50 °C, a significant acceleration was observed for SL, which is more likely related to the pozzolanic reaction than the hydraulic reaction. Semi-adiabatic calorimetry did not show a greater temperature rise for the SL compared to other materials; the differences in results between semi-adiabatic and adiabatic calorimetry are important and should be noted. Based on these results, it is concluded that the use of blast furnace slag should be carefully considered if used for mass concrete applications.