Juliana Oliveira Costa

Cold in-situ recycling with foamed bitumen has become one of the most cost-effective and sustainable technologies due to working with low heating energy, less transport, and decreasing the use of new materials. This paper presents a benchmark laboratory study of the volumetric and mechanical properties of cold recycled foamed bitumen mixes blended with 100% reclaimed asphalt pavement (RAP) in the granular base layer. The air void content, indirect tensile strength, and resistance to moisture damage are tested to evaluate the impact of active filler, compaction technique, and geopolymer. It was found that the addition of active filler, regardless of the type, increased the moisture resistance between 30% and 35% compared to the mixture with no active filler. Moreover, the addition of slag-based geopolymer resulted in a substantial increase in tensile strength from 434 kPa to 823 kPa while leading to a sharp decrease from 70% to 38% in moisture resistance.

The demolition of old flexible pavements layers generates large quantities of reclaimed asphalt pavement (RAP)

Reclaimed asphalt pavement (RAP) is a recyclable aggregate produced during the demolition of old flexible pavements and consists of natural aggregates (NA) coated with aged bitumen. The detrimental effect caused by the bitumen coating on strength and porosity has limited the use of RAP on traditional cementitious systems. This study investigates the potential use of fine RAP to substitute NA in the production of alkali-activated slag mortars (AAM). The effect of different activator dosages was assessed, i.e., either 4% or 6% Na₂O (wt. slag) combined with a modulus of silica equal to 0, 0.5 and 1.0. The characterisation of 100% RAP-AAM consisted of hydration kinetics (Isothermal Calorimetry), pore size distribution (Mercury Intrusion Porosimetry), mechanical performance (Compressive and Flexural strength), and microstructure analysis (Scanning Electron Microscopy and Confocal Laser Scanning Microscopy). The results show that RAP aggregates do not compromise the reaction of the matrices; however, it causes a significant strength loss (compressive strength of RAP-mortars 54% lower than reference NA-mortar at 28 days). The higher porosity at the interface transition zone of RAP-AAM is the main responsible for the lower strength performance. Increasing silicate dosages improves alkaline activation, but it has little impact on the adhesion between aggregate and bitumen. Despite the poorer mechanical performance, 100% RAP-AAM still yields enough strength to promote this recycled material in engineering applications.