Dan Luo

1. In the context of Industry 4.0, production planning has been technologically upgraded with the introduction of emerging technologies, including the digital twin (DT), internet of things (IoT), c...

Mass customization makes it necessary to upgrade production planning systems to improve the flexibility and resilience of production planning in response to volatile demand. The ongoing development of digital twin technologies supports the upgrade of the production planning system. In this paper, we propose a data-driven methodology for Hierarchical Production Planning (HPP) that addresses the upgrade requests in the production management system of a fuel tank manufacturing workshop. The proposed methodology first introduces a novel hybrid neural network framework with symmetry that integrates a Long Short-Term Memory network and a Q-network (denoted as LSTM-Q network) for real-time iterative demand forecast. The symmetric framework balances the forward and backward flow of information, ensuring continuous extraction of historical order sequence information. Then, we develop two relax-and-fix (R&F) algorithms to solve the mathematical model for medium- and long-term planning. Finally, we use simulation and dispatching rules to realize real-time dynamic adjustment for short-term planning. The case study and numerical experiments demonstrate that the proposed methodology effectively achieves systematic optimization of production planning.

In today’s customer-centric economy, the demand for personalized products has compelled corporations to develop manufacturing processes that are more flexible, efficient, and cost-effective. Flexible job shops offer organizations the agility and cost-efficiency that traditional manufacturing processes lack. However, the dynamics of modern manufacturing, including machine breakdown and new order arrivals, introduce unpredictability and complexity. This study investigates the multiplicity dynamic flexible job shop scheduling problem (MDFJSP) with new order arrivals. To address this problem, we incorporate the fluid model to propose a fluid randomized adaptive search (FRAS) algorithm, comprising a construction phase and a local search phase. Firstly, in the construction phase, a fluid construction heuristic with an online fluid dynamic tracking policy generates high-quality initial solutions. Secondly, in the local search phase, we employ an improved tabu search procedure to enhance search efficiency in the solution space, incorporating symmetry considerations. The results of the numerical experiments demonstrate the superior effectiveness of the FRAS algorithm in solving the MDFJSP when compared to other algorithms. Specifically, the proposed algorithm demonstrates a superior quality of solution relative to existing algorithms, with an average improvement of 29.90%; and exhibits an acceleration in solution speed, with an average increase of 1.95%.

The main idea of this paper is to present the use of Cloud Computing Type PaaS to build a food data automation platform. The problem itself is interesting and worthy of research. What is valuable is that the paper is based on a real use case for rese...

The Industry 4.0 revolution is changing the manufacturing landscape. A broad set of new technologies emerged (including software and connected equipment) that digitise manufacturing systems. These technologies bring new vitality and opportunities to the manufacturing industry, but they also bring new challenges. This paper focuses on the impact of Industry 4.0 on production planning approaches and software. We first propose a digital twin framework that integrates production planning systems and frontier technologies. The frontier technologies that may impact production planning software are the internet of things, cloud manufacturing, blockchain, and big data analytics. Second, we provide a state-of-the-art on the application of each technology in the production planning, as well as a detailed analysis of the benefit and application status. Finally, this paper discusses the future research and application directions in the production planning. We conclude that Industry 4.0 will lead to the construction of data-driven models for production planning software. These tools will include models built accurately from data, account for uncertainty, and partially actuate the decision autonomously.

To schedule material supply intelligently and meet the production demand, studies concerning the material logistics planning problem are essential. In this paper, we consider the problem based on the scenario that more than one vehicle may visit each station in batches. The primary objective is to satisfy the demands in the time windows, followed by logistics planning with the minimum vehicles and travel time as the optimization objective. We construct a multi-objective mixed-integer programming model for the scenario of discrete material supply in workshops. First, we propose a hybrid heuristic algorithm combining NSGA-II and variable neighborhood search. This proposed algorithm combines the global search capability of NSGA-II and the strong local search capability, which can balance intensification and diversification well. Second, to maintain the diversity of population, we design the population diversity strategy and various neighborhood operators. We verify the effectiveness of the hybrid algorithm by comparing with other algorithms. To test the validity of the proposed problem, we have carried out research and application in a construction machinery enterprise.