Giovanna Gutiérrez

This work demonstrates the potentials of a commercially available few-layer graphene (FLG) in enhancing the electro-dissipative properties, mechanical strength, and UV protection of polyolefin blend composites; interesting features of electronic packaging materials. Polyethylene (PE)/ polypropylene (PP)/ FLG blend composites were prepared following two steps. Firstly, different concentrations of FLG were mixed with either the PE or PP phases. Subsequently, in the second step, this pre-mixture was melt-blended with the other phase of the blend. FLG-filled composites were characterized in terms of electrical conductivity, morphological evolution upon shear-induced deformation, mechanical properties, and UV stability of polyolefin blend composites. Premixing of FLG with the PP phase has been observed to be a better mixing strategy to attain higher electrical conductivity in PE/PP/FLG blend composite. This observation is attributed to the influential effect of FLG migration from a thermodynamically less favourable PP phase to a favourable PE phase via the PE/PP interface. Interestingly, the addition of 4 wt.% (~2 vol.%) and 5 wt.% (~2.5 vol.%) of FLG increased an electrical conductivity of ~10 orders of magnitude in PE/PP—60/40 (1.87 × 10⁻⁵ S/cm) and PE/PP—20/80 (1.25 × 10⁻⁵ S/cm) blends, respectively. Furthermore, shear-induced deformation did not alter the electrical conductivity of the FLG-filled composite, indicating that the conductive FLG network within the composite is resilient to such deformation. In addition, 1 wt.% FLG was observed to be sufficient to retain the original mechanical properties in UV-exposed polyolefin composites. FLG exhibited pronounced UV stabilizing effects, particularly in PE-rich blends, mitigating surface cracking and preserving ductility.

This work investigated the photostabilizing role of a commercially available few-layer graphene (FLG) in mixed polyolefins waste stream (MPWS), ensuring extended lifespan for outdoor applications. The investigation was conducted by analyzing carbonyl content increase, surface appearance, and the retention of mechanical properties of UV-exposed MPWS/FLG composites. Despite the likely predegraded condition of MPWS, approximately 60%, 70%, 80%, and 90% of the original ductility was retained in composites containing 1, 4, 7, and 10 wt.% FLG, respectively. Conversely, just 20% of the original ductility was retained in unfilled MPWS. Additionally, less crack density and lower carbonyl concentrations of the composites also highlighted the photoprotection effect of FLG. For prime polyolefin blends, only 0.5 wt.% or 1 wt.% FLG was sufficient to preserve the original surface finishing and protect the mechanical properties from photodegradation. Hence, it was observed that MPWS requires more FLG than prime polyolefin blends to get to comparable property retention. This could be attributed to the poor dispersion of FLG in MPWS and inevitable uncertainties such as the presence of impurities, pre-degradation, and polydispersity associated with MPWS. This study outlines a potential approach to revalorize MPWS that possess a minimal intrinsic value and would otherwise be destined for landfill disposal.

The effectiveness of layered particles as processing aid agents in molten polystyrene was studied. Three graphene grades and two clays of different lateral size were selected for this purpose. The morphologies of the composites were observed using scanning electron microscopy. Steady shear measurements were carried out and the Carreau–Yasuda model with yield stress was applied to the experimental results. A decrease in viscosity was observed at 2 wt.% of particle content for almost all composites. The most efficient particle for reducing viscosity was found to be graphene in a loose agglomerated configuration. Graphene and clay particles with similar dispersion states had a similar effect on the viscosity, inducing a decrease by 29% and 22%, respectively, suggesting comparable efficiency as processing aid agents. The observed decrease in viscosity is attributed to the phenomenon of superlubricity, which is a lubricating mechanism that is closely linked to the atomic structure of the particles.

This work demonstrates how the addition of few-layer graphene (FLG) influences the processability and mechanical properties of the mixed polyolefin waste stream (R-(PE/PP)). Three different types of compounds were investigated: (1) R-(PE/PP) with FLG; (2) blends of R-(PE/PP) with prime polyethylene (PE) or polypropylene (PP) or PP copolymer; and (3) R-(PE/PP) with both the prime polymer and FLG. The processability was assessed by measuring the torque during melt extrusion, the melt flow index (MFI), and viscosity of the compounds. Investigations of the processability and mechanical properties of the composites indicate that the presence of FLG can reinforce the composites without hindering the processability, an unusual but desired feature of rigid fillers. A maximum increase in tensile strength by 9%, flexural strength by 23%, but a reduction in impact strength were observed for the compounds containing R-(PE/PP), 4 wt.% FLG, and 9 wt.% prime PP. The addition of FLG concentrations higher than 4 wt.% in R-(PE/PP), however, resulted in higher tensile and flexural properties while preserving the impact strength. Remarkably, the addition of 10 wt.% FLG increased the impact strength of the composite by 9%. This increase in impact strength is attributed to the dominant resistance of the rigid FLG particles to crack propagation.

Graphene, the newest member of the carbon’s family, has proven its efficiency in improving polymers’ resistance against photodegradation, even at low loadings equal to 1 wt% or lower. This protective role involves a multitude of complementary mechanisms associated with graphene’s unique geometry and chemistry. In this review, these mechanisms, taking place during both the initiation and propagation steps of photodegradation, are discussed concerning graphene and graphene derivatives, i.e., graphene oxide (GO) and reduced graphene oxide (rGO). In particular, graphene displays important UV absorption, free radical scavenging, and quenching capabilities thanks to the abundant π-bonds and sp² carbon sites in its hexagonal lattice structure. The free radical scavenging effect is also partially linked with functional hydroxyl groups on the surface. However, the sp² sites remain the predominant player, which makes graphene’s antioxidant effect potentially stronger than rGO and GO. Besides, UV screening and oxygen barriers are active protective mechanisms attributed to graphene’s high surface area and 2D geometry. Moreover, the way that graphene, as a nucleating agent, can improve the photostability of polymers, have been explored as well. These include the potential effect of graphene on increasing polymer’s glass transition temperature and crystallinity.