Dossymkhan Mussakhanov

This paper presents the results of ceramic synthesis in the field of a powerful flux of high-energy electrons on powder mixtures. The synthesis is carried out via the direct exposure of the radiation flux to a mixture with high speed (up to 10 g/s) and efficiency without the use of any methods or means for stimulation. These synthesis qualities provide the opportunity to optimize compositions and conditions in a short time while maintaining the purity of the ceramics. The possibility of synthesizing ceramics from powders of metal oxides and fluorides (MgF₂, BaF₂, WO₃, Ga₂O₃, Al₂O₃, Y₂O₃, ZrO₂, MgO) and complex compounds from their stoichiometric mixtures (Y₃Al₃O₁₂, Y₃Al_xGa_(5-x) O₁₂, MgAl₂O₄, ZnAl₂O₄, MgWO₄, ZnWO₄, Ba_xMg_(2-x) F₄), including activators, is demonstrated. The ceramics synthesized in the field of high-energy electron flux have a structure and luminescence properties similar to those obtained by other methods, such as thermal methods. The results of studying the processes of energy transfer of the electron beam mixture, quantitative assessments of the distribution of absorbed energy, and the dissipation of this energy are presented. The optimal conditions for beam treatment of the mixture during synthesis are determined. It is shown that the efficiency of radiation synthesis of ceramics depends on the particle dispersion of the initial powders. Powders with particle sizes of 1–10 µm, uniform for the synthesis of ceramics of complex compositions, are optimal. A hypothesis is put forward that ionization processes, resulting in the radiolysis of particles and the exchange of elements in the ion–electron plasma, dominate in the formation of new structural phases during radiation synthesis.

Synthesis in the radiation field is a promising direction for the development of materials transformation processes, especially those differing in melting temperature. It has been established that the synthesis of yttrium–aluminum ceramics from yttrium oxides and aluminum metals in the region of a powerful high-energy electron flux is realized in 1 s, without any manifestations that facilitate synthesis, with high productivity. It is assumed that the high rate and efficiency of synthesis are due to processes that are realized with the formation of radicals, short-lived defects formed during the decay of electronic excitations. This article presents descriptions of the energy-transferring processes of an electron stream with energies of 1.4, 2.0, and 2.5 MeV to the initial radiation (mixture) for the production of YAG:Ce ceramics. YAG:Ce (Y₃Al₅O₁₂:Ce) ceramics samples in the field of electron flux of different energies and power densities were synthesized. The results of a study of the dependence of the morphology, crystal structure, and luminescence properties of the resulting ceramics on the synthesis modes, electron energy, and electron flux power are presented.

YAG:Ce ceramics by the direct action of an electron beam with 1.4 MeV energy were synthesized on a mixture of a stoichiometric composition of Y, Al, and Ce oxides without adding any substances to facilitate the process. The synthesis is realized in a time less than 1 s. The main structural phase of the obtained ceramics is YAG and YAP can be additional. The luminescence characteristics of the synthesized samples, the excitation, luminescence, decay time, and pulsed cathodoluminescence spectra, are similar to those known for YAG:Ce phosphors. The conversion efficiency of the excitation energy into the luminescence of the samples reaches 60–70% of those used for the manufacture of LED phosphors. The set of processes that determine the rate and efficiency of radiation synthesis differs from those occurring during thermal methods by the existence of a high degree of the initial compositions’ ionization under the influence of a radiation flux and a high probability of the decay of electronic excitations into short-lived radiolysis products.

It is shown that a synthesis of MgF2 and YAG: Ce ceramics is realized with a high rate from a charge of a low bulk density in the field of powerful electron flux with an electron energy of 1.4 MeV. The high efficiency of the synthesis is due to the formation under powerful radiation flux of radiolysis products which stimulate solid-phase and gas-phase reactions in the charge.