Wanyu Zhang

Ice accumulation on outdoor surfaces tends to cause a series of serious accidents in extreme climates. In recent years, superhydrophobic coatings have garnered significant interest in the passive anti-icing field owing to their exceptional ability to repel water. However, these superhydrophobic coatings displayed inadequate anti-icing properties in conditions of low temperature and high humidity, as well as poor corrosion resistance after prolonged immersion. Herein, we prepared a series of modified graphene micropillar array superhydrophobic coatings that have various micropillar widths based on simple physical embossing and spraying techniques. These coatings combined the graphene nanosheets modified by perfluorodecyl triethoxysilane (AC-FAS) and the fluorocarbon varnish coating with a micropillar array structure to gain great superhydrophobicity and anti-icing properties. Among these, the average freezing delay time of the Q200G coating increased over 500 times relative to the unmodified Al surface (about 10 s), and its average deicing shear force was as low as 0.1 N. Meanwhile, the corrosion resistance increased steadily as the micropillar width decreased, based on the electrochemical impedance spectroscopy test results. More importantly, such facile fabrication methods and multi-functionality make superhydrophobic coatings hold great application prospects.

The cold galvanizing coatings (CGCs) are used to repair old hot-dip galvanized steel (HDG) in numerous anticorrosion engineering, but poor adhesion of the CGC restricts its large-scale applications in the industries. For the purpose of overcoming the weak adhesion problems of the CGC on HDG, γ-chloropropyl triethoxysilane (CPTES) was added directly into cold galvanizing coatings (CPTES/CGC). Interface characteristics and related corrosion protection behaviors were investigated by the pull-off adhesion test, water contact angle measurements, Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), and electrochemical tests. The experimental results revealed that, there is an increase by 19.1% of the CPTES/CGC surface free energy when compared with that of CGC. In addition, Si–O–Si and Si–O–Zn bonds were found in the CPTES/CGC, which indicate new network structures formed inside the CPTES/CGC, between the interface of the CPTES/CGC and HDG substrate, resulting in dry adhesion, wet adhesion, and the cathodic protection time of CPTES/CGC increased by 50% and 200% and 300% respectively compared with the CGC.