Huanhuan Zhang

With the development of the customization concept, small-batch and multi-variety production will become one of the major production modes, especially for fast-moving consumer goods. However, this production mode has two issues: high production cost and the long manufacturing period. To address these issues, this study proposes a multi-objective optimization model for the flexible flow-shop to optimize the production scheduling, which would maximize the production efficiency by minimizing the production cost and makespan. The model is designed based on hybrid algorithms, which combine a fast non-dominated genetic algorithm (NSGA-II) and a variable neighborhood search algorithm (VNS). In this model, NSGA-II is the major algorithm to calculate the optimal solutions. VNS is to improve the quality of the solution obtained by NSGA-II. The model is verified by an example of a real-world typical FFS, a tissue papermaking mill. The results show that the scheduling model can reduce production costs by 4.2% and makespan by 6.8% compared with manual scheduling. The hybrid VNS-NSGA-II model also shows better performance than NSGA-II, both in production cost and makespan. Hybrid algorithms are a good solution for multi-objective optimization issues in flexible flow-shop production scheduling.

With the global energy crisis and environmental pollution intensifying, tissue papermaking enterprises urgently need to save energy. The energy consumption model is essential for the energy saving of tissue paper machines. The energy consumption of tissue paper machine is very complicated, and the workload and difficulty of using the mechanism model to establish the energy consumption model of tissue paper machine are very large. Therefore, this article aims to build an empirical energy consumption model for tissue paper machines. The energy consumption of this model includes electricity consumption and steam consumption. Since the process parameters have a great influence on the energy consumption of the tissue paper machines, this study uses three methods: linear regression, artificial neural network and extreme gradient boosting tree to establish the relationship between process parameters and power consumption, and process parameters and steam consumption. Then, the best power consumption model and the best steam consumption model are selected from the models established by linear regression, artificial neural network and the extreme gradient boosting tree. Further, they are combined into the energy consumption model of the tissue paper machine. Finally, the models established by the three methods are evaluated. The experimental results show that using the empirical model for tissue paper machine energy consumption modeling is feasible. The result also indicates that the power consumption model and steam consumption model established by the extreme gradient boosting tree are better than the models established by linear regression and artificial neural network. The experimental results show that the power consumption model and steam consumption model established by the extreme gradient boosting tree are better than the models established by linear regression and artificial neural network. The mean absolute percentage error of the electricity consumption model and the steam consumption model built by the extreme gradient boosting tree is approximately 2.72 and 1.87, respectively. The root mean square errors of these two models are about 4.74 and 0.03, respectively. The result also indicates that using the empirical model for tissue paper machine energy consumption modeling is feasible, and the extreme gradient boosting tree is an efficient method for modeling energy consumption of tissue paper machines.