Andrew Marais

This study presents a novel, green, and efficient way of preparing crosslinked aerogels from cellulose nanofibers (CNFs) and alginate using non‐covalent chemistry. This new process can ultimately facilitate the fast, continuous, and large‐scale production of porous, light‐weight materials as it does not require freeze‐drying, supercritical CO₂ drying, or any environmentally harmful crosslinking chemistries. The reported preparation procedure relies solely on the successive freezing, solvent‐exchange, and ambient drying of composite CNF‐alginate gels. The presented findings suggest that a highly‐porous structure can be preserved throughout the process by simply controlling the ionic strength of the gel. Aerogels with tunable densities (23–38 kg m⁻³) and compressive moduli (97–275 kPa) can be prepared by using different CNF concentrations. These low‐density networks have a unique combination of formability (using molding or 3D‐printing) and wet‐stability (when ion exchanged to calcium ions). To demonstrate their use in advanced wet applications, the printed aerogels are functionalized with very high loadings of conducting poly(3,4‐ethylenedioxythiophene):tosylate (PEDOT:TOS) polymer by using a novel in situ polymerization approach. In‐depth material characterization reveals that these aerogels have the potential to be used in not only energy storage applications (specific capacitance of 78 F g⁻¹), but also as mechanical‐strain and humidity sensors.

Layer-by-layer (LbL) assembly is a versatile tool for fabricating multilayers with tailorable nanostructures. LbL, however, generally relies on polyelectrolytes, which are mostly insulating and induce large interlayer distances. We demonstrate a method in which we replace polyelectrolytes with the smallest unit capable of LbL self-assembly: a molecule with multiple positive charges, tris(3-aminopropyl)amine (TAPA), to fabricate LbL films with negatively charged single-walled carbon nanotubes (CNTs). TAPA introduces less defects during the LbL build-up and results in more efficient assembly of films with denser micromorphology. Twenty bilayers of TAPA/CNT showed a low sheet resistance of 11 k Omega, a high transparency of 91% at 500 nm, and a high electronic conductivity of 1100 S/m on planar substrates. We also fabricated LbL films on porous foams with a conductivity of 69 mS/m and used them as electrodes for supercapacitors with a high specific capacitance of 43 F/g at a discharging current density of 1 A/g.

Chemically crosslinked highly porous nanocellulose aerogels with complex shapes have been prepared using a freeze-linking procedure which avoids common post activation of crosslinking reactions and freeze-drying. The aerogel shapes ranged from simple geometrical three dimensional bodies to swirls and solenoids. This was achieved by moulding or extruding a periodate oxidized cellulose nanofibril (CNF) dispersion prior to chemical crosslinking in a regular freezer, or by reshaping an already prepared aerogel by plasticizing the structure in water followed by reforming and locking the aerogel into its new shape. The new shapes were most probably retained by new crosslinks formed between CNFs brought into contact by the deformation during reshaping. This self-healing ability to form new bonds after plasticization and redrying also contributed to the mechanical resilience of the aerogels, allowing them to be cyclically deformed in the dry state, reswollen with water and redried with good retention of mechanical integrity. Furthermore, by exploiting the shapeability and available inner structure of the aerogels, a solenoid shaped aerogel with all surfaces coated with a thin film of conducting polypyrrole was able to produce a magnetic field inside the solenoid demonstrating electromagnetic properties. Also, by biomimicking the porous interior and stiff exterior of the beak of a toucan bird, an aerogel functionalization was created by applying a 300 µm thick stiff wax coating on its moulded external surfaces. This composite material displayed a ten times higher elastic modulus compared to the plain aerogel without drastically increasing in density. These examples show that it is possible to combine advanced shaping with functionalisation of both the inner structure and the surface of the aerogels, radically extending the possible use of aerogels.

A new wearable nanoporous organic electrochemical device used as a medical diagnostics tool for noninvasive hormone sensing.

The adhesive characteristics of poly(allylamine hydrochloride) (PAH)/hyaluronic acid (HA) self-assemblies were investigated using contact adhesion testing. Poly(dimethylsiloxane) spheres and silicon wafers were coated with layer-by-layer (LbL) assemblies of PAH/HA. No increase in adhesion was observed when surfaces covered with dried LbL films were placed in contact. However, bringing the coated surfaces in contact while wet and separating them after drying resulted in an increase by a factor of 100 in the work of adhesion (from one to three bilayers). Herein we discuss the adhesion in PAH/HA and PAH/poly(acrylic acid) assemblies. PAH/HA assemblies have potential application as strong biomedical adhesives.

Traditional thin-film energy-storage devices consist of stacked layers of active films on two-dimensional substrates and do not exploit the third dimension. Fully three-dimensional thin-film devices would allow energy storage in bulk materials with arbitrary form factors and with mechanical properties unique to bulk materials such as compressibility. Here we show three-dimensional energy-storage devices based on layer-by-layer self-assembly of interdigitated thin films on the surface of an open-cell aerogel substrate. We demonstrate a reversibly compressible three-dimensional supercapacitor with carbon nanotube electrodes and a three-dimensional hybrid battery with a copper hexacyanoferrate ion intercalating cathode and a carbon nanotube anode. The three-dimensional supercapacitor shows stable operation over 400 cycles with a capacitance of 25 F g⁻¹ and is fully functional even at compressions up to 75%. Our results demonstrate that layer-by-layer self-assembly inside aerogels is a rapid, precise and scalable route for building high-surface-area 3D thin-film devices.

Model layer-by-layer (LbL) assemblies of poly(allylamine hydrochloride) (PAH) and hyaluronic acid (HA) were fabricated in order to study their wet adhesive behavior. The film characteristics were investigated to understand the inherent structures during the assembly process. Subsequently, the adhesion of these systems was evaluated to understand the correlation between the structure of the film and the energy required to separate these LbL assemblies. We describe how the conditions of the LbL fabrication can be utilized to control the adhesion between films. The characteristics of the film formation are examined in the absence and presence of salt during the film formation. The dependence on contact time and LbL film thickness on the critical pull-off force and work of adhesion are discussed. Specifically, by introducing sodium chloride (NaCl) in the assembly process, the pull-off forces can be increased by a factor of 10 and the work of adhesion by 2 orders of magnitude. Adjusting both the contact time and the film thickness enables control of the adhesive properties within these limits. Based on these results, we discuss how the fabrication procedure can create tailored adhesive interfaces with properties surpassing analogous systems found in nature.